DeWALT DXAELJ16 Lithium Battery Jump Starter Manual

DeWALT DXAELJ16 Lithium Battery Jump Starter

READ ALL INSTRUCTIONS

WARNING – To reduce the risk of fire, electric shock:

The Smart Cables Controller and Smart Cables Port are always “live”! NEVER insert fingers into the sockets or attempt to disassemble the unit.
Do not put the unit in water or other liquid. Do not place or store this unit where it can fall or be pulled into water. Do not expose it to rain, snow or use when wet.
Charge indoors only.
Use only the USB charging cable supplied by the manufacturer to recharge.
SPECIFIC SAFETY INSTRUCTIONS FOR LITHIUM BATTERIES
WARNING – To reduce the risk of fire, electric shock, burst hazard, or injury to persons or property: Lithium batteries are small, compact and ideal for providing long-lasting power to this unit. However, they must be used and charged properly. Improper use can result in serious injury, fire, or death.
Lithium batteries can explode in the presence of a source of ignition. Do not use the product in the presence of an open flame.
Do not place this lithium battery-powered unit in fire or apply heat to it.
Do not subject this lithium battery-powered unit to strong impacts or shocks. The battery in this unit contains safety and protection devices which, if damaged, may cause the battery to generate heat, rupture or ignite.
Do not expose this lithium battery-powered unit to water or salt water, or allow the battery to get wet.
Avoid storing this lithium battery powered unit in the basement, bathroom or other areas of the house that are or may become wet or humid or where moisture may concentrate.
Do not leave this lithium battery powered unit in direct sunlight, or use or store the unit inside cars in hot weather. Doing so may cause the battery to generate heat, rupture, or ignite. Using the battery in this manner may also result in a loss of performance and a shortened life expectancy.
Never charge this unit near heat or flammable objects.
NEVER THROW WATER ON A BURNING LITHIUM BATTERY!
If a lithium battery does catch on fire, it will burn even more violently if it comes in contact with water or even moisture in the air. A fire extinguisher must be used.

Battery Charging and Capacity

This unit is delivered in a partially charged state – you must fully charge it before using it for the first time. When stored at room temperature with a full charge, lithium batteries will begin to discharge from the time they are manufactured, even when unused. Deep discharges also decrease their capacity. Battery life can be extended by the following:

Charge battery to full capacity before storage.
Store this unit at temperatures between 5°C and 20°C (41°F and 68°F).
Never discharge the battery fully.
Charge after each use.
Always charge at least once every 3-6 months if not in frequent use to prevent over-discharge.

Transportation of Lithium Batteries

Always check all applicable local, national, and international regulations before transporting a unit containing a lithium battery.
Transporting an end-of-life, damaged, or recalled battery may, in certain cases, be specifically limited or prohibited.

INSTRUCTIONS PERTAINING TO THE 12V DC/USB CHARGING ADAPTER

CAUTION – To avoid the risk of property damage:

The 12 Volt DC charging adapter must only be connected to batteries with a nominal output voltage of 12 volts. The unit will not operate from a 6 volt battery and will sustain permanent damage if connected to a 24 volt battery.
Always connect the 12 volt DC/USB charging adapter to the 12 volt DC power source before plugging any devices into it.
NEVER connect the 12V DC/USB charging adapter to a positive grounded vehicle.

Specific Safety Instructions for Jump Starters

WARNING – Burst hazard: Do not use the unit for charging dry-cell batteries that are commonly used with home appliances. These batteries may burst and cause injury to persons and damage property. Use the unit for boosting a lead-acid battery only. It is not intended to supply power to a low-voltage electrical system other than in a startermotor application.
WARNING: To reduce the risk of electric shock, never immerse this unit in water or any other liquid, or use when wet.
WARNING – Risk of explosive gases:
Working in the vicinity of a lead acid battery is dangerous. Batteries generate explosive gases during normal battery operation. For this reason, it is of the utmost importance that each time before using the jump-starter you read this manual and follow instructions exactly.
Do not operate near flammable materials, dust, fumes or gases.
Do not expose to extreme heat or flames.
CAUTION – To reduce the risk of injury or property damage:
NEVER ATTEMPT TO JUMP-START OR CHARGE A FROZEN BATTERY.
Make sure the cord is located so that it will not be stepped on, tripped over or otherwise subjected to damage or stress.
Do not leave the unit unattended while in use.
Pull by the plug rather than the cord when disconnecting the USB Charging Cable.
Vehicles that have on-board computerized systems may be damaged if vehicle battery is jump-started. Before jump-starting, read the vehicle’s owner’s manual to confirm that external-starting assistance is suitable.
When working with lead acid batteries, always make sure immediate assistance is available in case of accident or emergency.
Always have protective eyewear when using this product: contact with battery acid may cause blindness and/or severe burns. Be aware of first aid procedures in case of accidental contact with battery acid.
Have plenty of fresh water and soap nearby in case battery acid contacts skin.
Never smoke or allow a spark or flame in vicinity of vehicle battery, engine or power station.
Stay clear of fan blades, belts, pulleys, and other parts that can cause injury to persons.
Remove personal metal items such as rings, bracelets, necklaces and watches when working with a lead acid battery. A lead acid battery can produce a short circuit current high enough to weld a ring, or similar metal object, to skin, causing a severe burn.
Do not wear vinyl clothing when jump-starting a vehicle. Friction can cause dangerous static-electrical sparks.

INSTRUCTIONS PERTAINING TO THE USB PORTS

IMPORTANT: Some household USB-powered electronics will not operate with the USB ports provided with this unit and its charging adapters. Check the manual of the corresponding electronic devices (including phones, tablets, etc.) to confirm that they can be used with one of these USB ports and which USB port to use (Type A or Type C).
The USB ports do not support data communication. They only provide power to an external USB powered device, as follows:
- 5V DC/3.1A maximum using the Type A and Type C USB ports on the unit;
- 5V DC/2A using the USB ports on the AC/USB or DC/USB Charging Adapters).
- Make sure the rating of equipment plugged into the USB port does not exceed the amperage stated.
Always connect the appropriate charging adapter to either the 120V AC or 12V DC power source before plugging any devices into it.
Do not attach USB hubs allowing connection of multiple personal electronic devices to any of the USB ports on the charging adapters.
Do not insert foreign objects into any of the USB Ports.

FIRST AID

Stay clear of fan blades, belts, pulleys, and other parts that can cause injury to persons.
Be extra cautious to avoid dropping a metal tool onto the battery. It might spark or short-circuit the battery or another electrical part, and that may cause an explosion.
Never smoke or allow a spark or flame in vicinity of vehicle battery, engine or battery charger.
SKIN: If battery acid contacts skin or clothing, wash immediately with soap and water for at least 10 minutes. If redness, pain, or irritation occurs, seek immediate medical attention.
EYES: If battery acid comes in contact with eyes, flush eyes immediately, for a minimum of 15 minutes and seek immediate medical attention.

FEATURES

USB-A and USB-C Power Ports
200 Lumen LED Light
Power Button
LED Status Indicators
Jump Start Smart Controller
Metal Battery Clamps
DC Charger
AC Charger
USB Charging Cable

Viewing Battery Status

The Battery Status LED Indicators indicate the battery charge level as follows:

If the battery charge level is at full capacity, all three Battery Status LED Indicators light.
If the battery is at partial charged, two Battery Status LED Indicators light.
If the battery is nearly empty, only one Battery Status LED Indicator lights. The unit should be charged at this time.
If the battery is completely empty, only one Battery Status LED Indicator flashes. The unit MUST be charged at this time or the unit’s built-in low voltage protection will activate and the unit will automatic shut down.

CHARGING / RECHARGING

This unit is shipped in a partially charged state. Charge the unit after purchase, before first use, and after each subseuent use until all three blue Battery Status LED Indicators light when the Power Button is pressed (with the adapter unplugged from the unit).

IMPORTANT: When the unit is not in use, we recommend that the battery is charged at least every 3 to 6 months.
CAUTION – TO AVOID THE RISK OF PROPERTY
DAMAGE: Failure to keep the battery charged will cause permanent damage and result in poor performance.
NOTES:
When the Type A USB port is in use in the charging process, the Type C port will have no output. Pressing the Power Button during the charging process will only control the LED Light.
When the unit battery is fully charged, the charging process will terminate and the unit will automatically shut down.
A 2A USB is required in order to recharge the unit (2A AC and DC charging adapters included)
During the charging process, the unit will stop charging if the battery of the unit is overheated due to extensive use or recharging. The charging process will automatically resume after a cool down period.

CHARGING/RECHARGING USING THE 120 VOLT AC/USB CHARGING ADAPTER

IMPORTANT: Always connect the 120V AC/USB Charging Adapter to the 120 Volt AC power source (using the USB Charging Cable) BEFORE connecting it to the unit.

Make sure the Power Button is turned off (the Battery Status LED Indicators are not lit).
Insert one end of the USB Charging Cable into the 120V AC/USB Charging Adapter.
Insert the 120V AC/USB Charging Adapter into a standard 120 volt AC wall outlet or a functioning 120 volt AC power source.
Lift up the protective cover of the USB ports. Insert the other end of the USB Charging Cable into the unit’s Type A USB port.
The blue Battery Status LED Indicators will gradually light up (left to right) to indicate the unit is charging.
Charge for approximately 6 hours or until the unit automatically shuts down.
Unplug the 120V AC/USB Charging Adapter from the 120 volt AC power source, then disconnect the USB Charging Cable from the 120V AC/USB Charging Adapter, and then from the unit’s Type A USB port.
Press the Power Button to turn the unit on. When all three blue Battery Status LED Indicators light, the unit battery is fully charged.
Store the 120V AC/USB Charging Adapter and USB Charging Cable in a safe place.

CHARGING/RECHARGING USING THE USB CHARGING CABLE AND A DEVICE WITH A USB POWER PORT (NOT SUPPLIED)

IMPORTANT: Always connect the USB Charging Cable to the external device’s USB power port BEFORE connecting it to the unit. A 2A USB power source is required in order to recharge the unit.

Make sure the Power Button is turned off (the Battery Status LED Indicators are not lit).
Insert one end of the USB Charging Cable into an external device’s functional USB power port.
Lift up the protective cover of the USB ports. Insert the other end of the USB Charging Cable into the unit’s Type A USB port.
When the unit is properly connected, the blue Battery Status LED Indicators will gradually light up (left to right) to indicate the unit is charging.
Charge until the unit automatically shuts down.
Disconnect the USB charging cable from the device’s USB power port and the unit.
Press the Power Button to turn the unit on. When all three blue Battery Status LED Indicators light, the unit battery is fully charged.
When charging is complete, store the USB Charging Cable in safe place.

OPERATING INSTRUCTIONS

JUMP-STARTING USING THE SMART CABLES

Battery Clamp Connection Precautions

Connect and disconnect the battery clamps only after unplugging the power source.
Make sure the engine is not running when connecting or disconnecting the battery clamps.
Never allow clamps to touch each other.
Attach clamps to battery and chassis as indicated in the section “Connecting the Jump-Starter Using the Included Battery Clamps”.

CONNECTING THE JUMP-STARTER USING THE INCLUDED BATTERY CLAMPS

Position the Smart Cables Controller to reduce risk of damage by the car hood, doors, or moving engine parts.
Stay clear of fan blades, belts, pulleys, and other parts that can cause injury to persons.
Check polarity of battery posts. The positive (POS, P, +) battery post usually has larger diameter than the negative (NEG, N, –) post.
Connect the Smart Cables Connector to the Smart Cables Port. Be especially careful, since both the Connector and Controller are “live.”
Connect the positive (RED) clamp from the jump-starter to the positive (POS, P, +) ungrounded battery post. Connect the negative (BLACK) clamp to the negative (NEG, N, –) battery post, the vehicle chassis or engine block away from the battery. Do not connect the clamp to the carburetor, fuel lines or sheet-metal body parts. Connect to a heavy gauge metal part of the frame or engine block.
- Note: If the battery clamps are incorrectly connected with regard to polarity, the Bi-Color Jump-Starter Status Indicator will light red until the clamps are disconnected. Remove the clamps and then reconnect them with correct polarity.
When disconnecting the jump-starter, first remove the negative BLACK (–) clamp from the negative battery post or the vehicle chassis, and then remove the positive RED (+) clamp from the positive battery post. Disconnect the double barrel connector of the Smart Cables Controller from the Smart Cables Port of unit. Store the Smart Cables Controller in a safe place.

Procedure

Take the following steps, observing all cautions and warnings in the “Important Safety Instructions” section at the front of this manual.

Turn off vehicle ignition and all accessories (radio, A/C, lights, connected cell phone chargers, etc.). Place vehicle in “park” and set the emergency brake.
Make sure all the unit functions are turned off (the Battery Status LED Indicators are not lit) and the USB Charging Cable is NOT connected.
Lift up the protective cover of the unit’s Smart Cables Port. Insert the double-barrel Smart Cables Connector into the Smart Cables Port on the unit.
Set up the unit as described in the “Connecting the Jump-starter Using Included Battery Clamps” section, observing all warnings and cautions in the “Important Safety Instructions” section.
When the unit is properly connected, the Bi-Color Status Indicator on the Smart Cables Controller will light green.
Turn on the ignition and crank the engine in 5-6 second bursts until the engine starts.
When the process is completed, disconnect the jump-starter. First remove the negative BLACK (–) clamp from vehicle chassis, and then remove the positive RED (+) clamp from the positive battery post. Disconnect the double barrel Smart Cables Connector from the Smart Cables Port.
Store the Smart Cables Controller in a safe place.
Recharge the unit fully.

IMPORTANT NOTES:

If the battery clamps are incorrectly connected with regard to polarity, the Bi-Color LED Status Indictor will light red until the clamps are disconnected. Remove the clamps and then reconnect them with correct polarity.
If the voltage of the unit’s internal lithium battery is low and has insufficient output power, the Bi-Color LED Status Indictor will light red. Disconnect the unit and fully charge following the directions in the “Charging / Recharging” section.
If the Smart Cables Controller is overheated, the Bi-Color LED Status Indictor will light red. Disconnect the Battery Clamps and allow the unit to cool down for a period before resuming any operation.
If the cranking current and/or time period exceeds the unit’s parameters, the Bi-Color LED Status Indictor will flash red for 50 seconds (a cooling down period) before lighting green again (resuming normal operation).

OPERATING THE TYPE C USB PORT, TYPE A USB PORT, AND LED LIGHT

The Type C Port, Type A USB Port and LED Light are located on opposite sides of the unit. They are all controlled by the Power Button (on the front of the unit). Refer to the “Features” section to locate.

Press the Power Button on the unit once. The Type C Port and USB port are both ready to use.
Lift up the protective cover of the Type C and Type A USB ports. Plug the USB-powered device into the appropriate USB power port and operate normally.
Press the Power Button a second time. The Area Light will turn on (and the USB Ports remain active).
Press the Power Button a third time to turn off both functions. Periodically check the unit’s battery status. When the battery level is nearly empty (only one blue Battery Status LED Indicator lights), the unit must be recharged or the unit’s built-in low voltage protection will activate briefly before automatic shut down occurs Make sure all the unit functions are turn off when the unit is being recharged or stored.

TYPE C PORT AND TYPE A USB PORT FAULT CONDITIONS

When the Type C and/or Type A USB Ports are in use, the unit will monitor for the following fault conditions (on both Ports):

If a Low Battery Voltage Fault occurs, only one Battery Status LED Indicator flashes for 30 seconds before automatic shut down occur.
If an Overload Fault or a Short-circuit occurs, the unit will automatically shut down immediately.
If the battery of the unit overheats or is too cold, the output of the USB ports automatically shut down immediately. The Battery Status LED indicators light for one minute before the unit automatically shuts down. In any of these cases, disconnect the USB-powered device immediately.
- Make sure the unit does not need to be recharged.
- Allow the unit to cool down for several minutes before attempting to use the USB Ports again.
- If a fault occurs again, make sure that the total draw of all USB devices plugged into the USB Ports does not exceed 3.1A (5V).
- If an individual USB device is within specifications and the fault occurs, have the USB device checked for malfunction and do not continue to use it with these USB Ports.
- Notes: This unit’s USB Ports do not support data communication. They only provide power to external USB-powered devices. The USB Ports provide a total of 3.1A (5V).
Some USB-powered household electronics may not operate with this USB port. Check the manual of the corresponding electronic device (including a cell phone, tablet, etc.) to confirm that it can be used with this type of USB port

OPERATING THE 120V AC/USB CHARGING ADAPTER’S USB PORT

Plug the 120V AC/USB Charging Adapter into a (powered) standard North American 120 volt 60Hz outlet. Simply plug a USB device into the USB outlet and operate normally.
WARNING – To reduce the risk of injury or property damage
Always plug the 120V AC/USB charging adapter to the standard North American 120 volt 60Hz outlet before plugging any devices into it.

OPERATING THE 12V DC/USB CHARGING ADAPTER’S USB PORT

Plug the 12V DC/USB Charging Adapter into a vehicle’s 12 volt DC accessory outlet or other functioning 12 volt DC power source. The LED indicator on the 12V DC/USB Charging Adapter LED Indicator will light green to show that it is properly connected. Simply plug a USB device into the USB outlet and operate normally.
Note: Some vehicles require that the ignition be switched to the accessory outlet position in order to power the accessory outlet

Care and Maintenance

THE INTERNAL BATTERY
All batteries lose energy from self-discharge over time and more rapidly at higher temperatures. When the unit is not in use, we recommend that the battery is charged at least every 3-6 months.
BATTERY REPLACEMENT
The battery should last the service life of the unit. Service life is dependent on a number of factors including but not limited to the number of recharge cycles, and proper care and maintenance of the battery by the end user. Contact manufacturer for any information you may need.
SAFE BATTERY DISPOSAL
Contains a lithium battery, which must be disposed of properly. Recycling is required. Failure to comply with local, state and federal regulations can result in fines, or imprisonment. Please recycle.
WARNING – To reduce the risk of serious injury or property damage:
Do not dispose of the battery in fire as this may result in an explosion.
Before disposing of the battery, protect exposed terminals with heavy-duty electrical tape to prevent shorting (shorting can result in injury or fire)
Do not expose battery to fire or intense heat as it may explode

12-VOLT DC/USB ADAPTER PLUG FUSE REPLACEMENT (OPTIONAL ACCESSORY)

The fuse in the plug end of the 12 Volt DC/USB Adapter protects the adapter’s charging circuit. If the built-in 120 Volt AC Charger operates, but the DC charging adapter does not, then this fuse may be opened (blown).

To replace the fuse:

Unscrew the end cap of the DC plug (counterclockwise).
Remove spring center contact and fuse. END CAP
Check fuse with a continuity checker.
If blown, locate a replacement 2 amp.
Replace the fuse, spring, contact and end cap.
Screw end cap clockwise until it is finger tight – DO NOT OVER-TIGHTEN.
Test for proper operation of the 12 volt DC charging adapter.

For more manuals by DeWALT, visit ManualsLibraryy

DeWALT DXAELJ16 Lithium Battery Jump Starter Manual