Ridgid R4514 Jobsite Table Saw With Stand User Manual

Ridgid R4514 Jobsite Table Saw With Stand

GENERAL SAFETY RULES

WORK AREA SAFETY

• Keep the work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks, which may ignite the
  dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

ELECTRICAL SAFETY

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce the risk of electric shock.
• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is
  Is Earthed or grounded?
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of an electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling, or unplugging the power tool. Keethe p the cord away from heat, oil, sharp edges, or moving parts. Damaged
  Or entangled cords increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
• If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk
  of electric shock.

PERSONAL SAFETY

• Stay alert, watch what you are doing, and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury.
• Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, a hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to a power source and/or battery pack, picking up, or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
• Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught.
  In moving parts.
• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection
  can reduce dust-related hazards.
• Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

FEATURES

PRODUCT SPECIFICATIONS

• Blade Diameter…………………………………………………..10 in.
• Blade Arbor ………………………………………………………5/8 in.
• Cutting Depth at 90°………………………………………. 3-1/2 in.
• Cutting Depth at 45°………………………………………. 2-1/2 in.
• Rating …………………………………….120 V~, 15 Amps, 60 Hz
• No Load Speed ………………………………….5,000/min (RPM)

KNOW YOUR TABLE SAW

See Figures 2 – 3. The safe use of this product requires an understanding of the information on the tool and in this operator’s manual, as well as a knowledge of the project you are attempting. Before using this product, familiarize yourself with all operating features and safety rules.
ACCESSORY STORAGE – Convenient storage areas for the push stick, riving knife, wrenches, blade guard, miter gauge, anti-kickback pawls, and rip fence are located underneath the saw table.
ANTI-KICKBACK PAWLS – Kickback is a hazard in which the workpiece is thrown back toward the operator. The teeth on the removable anti-kickback pawls point away from the workpiece. If the workpiece should be pulled back toward the operator, the teeth dig into the wood to help prevent or reduce the possibility of kickback.
BEVEL ADJUSTING HANDWHEEL – Located on the front of the saw, this handwheel is used to adjust bevel angles.
BEVEL LOCKING LEVER – This lever, under the worktable surface on the front of the saw, locks the angle setting of the blade.
BEVEL SCALE – The easy-to-read scale on the front of the saw shows the exact blade angle.
BLADE – For maximum performance, it is recommended that you use the 10 in. carbide-tipped combination blade provided with your saw. The blade is raised and lowered with
the height adjusting knob Bevel angles are locked with the bevel locking lever. Additional blade styles of the same high quality are available for specific operations such as ripping. Your local dealer can provide you with complete information. Blade kerf width must be within the limits stamped on the riving knife.

TOOLS NEEDED

The following tools (not included or drawn to scale) are needed for assembly and adjustments:

LOOSE PARTS LIST

The following items are included with your table saw:

• A. Anti-kickback Pawls ………………………………………… 1
• B. Rip Fence……………………………………………………….. 1
• C. Blade Guard……………………………………………………. 1
• D. Miter Gauge ……………………………………………………. 1
• E. Push Stick………………………………………………………. 1
• F. Hardware Bag
  • Lock Nut (M8) ……………………………………………… 8
  • Flat Washer (ID10 x OD18 x 1.6t)……………………. 2
  • Flat Washer (ID13.5 x OD32 x 1.6t)…………………. 2
  • Large Spacer……………………………………………….. 2
  • Carriage Bolt (M8 x 80 mm)…………………………… 6
  • Bolt (M6 x 70 mm)………………………………………… 4
  • Bolt (M6 x 40 mm)………………………………………… 2
  • Hex Nut (M6)……………………………………………….. 6
  • F. Hardware Bag (continued)
  • Hex Key (4 mm and 5 mm) ……………………………. 2
  • Small Spacer……………………………………………….. 4
• G. Upper Tube …………………………………………………….. 1
• H. Center Brace…………………………………………………… 1
• I. Multiple Items
  • I1. Right Handle……………………………………………… 1
  • I2. Left Handle……………………………………………….. 1
• J. Wheel…………………………………………………………….. 2
• K. Inner Leg Assembly …………………………………………. 1
• L. Foot Assembly………………………………………………… 2

NOT SHOWN: Blade Wrenches (open end and closed end)

ASSEMBLY

ASSEMBLING THE LEG STAND

• Align the needle with the holes at the end of the upper tube and insert. Secure in place using a bolt (M6 x 40 mm) and hex nut (M6). Repeat for the other side.
• Place the center brace on top of the inner leg assembly (curve side up) with the stop pin under the pedal assembly latch.

• With the curve handle turned downward, secure the upper to the leg stand using a carriage bolt (M8 x 80 mm), small spacers, and lock nuts (M8).
• Remove the bolts, spacers, and lock nuts from the foot assemblies.
• Place the feet onto the leg stand. Align the holes in the feet with the holes in the leg stand.
• Slide a spacer onto each bolt and insert the bolts through the holes in the feet and leg stand.
• Install nuts and loosely tighten.
• Slide the flat washer (ID13.5 x OD32 x 1.6t), wheel, and flat washer (ID10 x OD18 x 1.6t) onto the axle through the hole in the center of the wheel. Secure in place using
  lock nut (M8).
• Repeat with the second wheel.
• Before use, verify the release lever locks the leg stand securely and tighten all screws. If the leg stand will not lock, do not use; contact an authorized service center for assistance.e

MOUNTING HOLES

The table saw must be mounted to a firm supporting surface such as a workbench or leg stand. Four bolt holes have been provided in the saw’s base for this purpose. Each of the
four mounting holes should be bolted securely using 1/4 in. carriage bolts, washers, lock washers, and wing nuts. Bolts should be of sufficient length to accommodate the saw base, washers, lock washers, wing nuts, and the thickness of the workbench. Tighten all four bolts securely. Carefully check the workbench after mounting to make sure that no movement can occur during use. If any tipping, sliding, or walking is noted, secure the workbench to the floor before operating.

• Operate the leg stand as described on page 26.
• Place the saw base on the leg stand. Align the holes in the saw base with the holes in the stand.
• Insert a bolt (M6 x 70 mm) through the hole in the table saw and into the hole in the stand. Hand tighten using a hex nut (M6).
• For the remaining holes, insert the bolts through the hole in the saw base and into the hole in the stand, then secure to the stand using a hex nut.
• Tighten all hardware with a wrench and hex key. You may find it helpful to use a wrench to hold the nut and the hex key to tighten the bolt.

TO REMOVE/INSTALL/ALIGN THE THROAT PLATE

• Lower the saw blade by turning the height adjusting knob counterclockwise.
• To remove the throat plate, rotate the knob to the unlocked position. Place your index finger into the hole, lift, and pull the throat plate out toward the front of the saw.
• To reinstall the throat plate, rotate the knob to the unlocked position. Place throat plate back onto the saw and rotate the knob to the locked position.

TO CHANGE RIVING KNIFE POSITIONS

This saw is shipped with a riving knife that should be placed in the “down” position for non-through cutting and must be placed in the “up” position for all other cutting operations.

To place in the “up” position for all through cutting:

• Remove the throat plate.
• Raise the saw blade by turning the height adjusting knob clockwise.
• Unlock the release lever by pulling it up.
• Grasp the riving knife and pull it towards the right side of the saw to release the riving knife from the spring-loaded riving clamp.
• Pull the riving knife up until the internal pins are engaged and the riving knife is above the saw blade.
• Lock the release lever by pushing the lever down.

To place in the “down” position for all non-through cutting:

• Remove the throat plate.
• Raise the saw blade by turning the height adjusting knob clockwise.
• Unlock the release lever by pulling it up.
• Grasp the riving knife and pull it towards the right side of the saw to release the riving knife from the spring-loaded riving clamp.
• Push the riveting knife down until it is below the saw blade.
• Lock the release lever by pushing the lever down.
• Reinstall the throat plate.

TO CHECK SAW BLADE INSTALLATION

• Unplug the saw.
• Remove blade wrenches from the storage area by unscrewing the wing nut.
• Lower the saw blade and remove the throat plate.
• Raise the saw blade to its full height by turning the height adjusting knob clockwise.
• Make sure the bevel locking lever is securely pushed to the left.
• Place the riveting knife in the “up” position.

TO INSTALL THE ANTI-KICKBACK PAWLS AND BLADE GUARD

• Unplug the saw.
• Raise the saw blade by turning the height adjusting knob clockwise.
• Place the riveting knife in the “up” position.
• Reinstall the throat plate.

To install anti-kickback pawls:

• Press and hold the button on the right side of the antikickback pawls.
• Align the slot in the pawls over the rear notch in the riving knife.
• Push the pawl handle down, snapping it into place, and release the button.

OPERATION

WORKPIECE SUPPORTS

When cutting with your table saw, make sure that the workpiece you are cutting is properly supported. Properly supporting the workpiece throughout the cutting process
not only improves the accuracy of the cut but also makes the cutting process safer for the user. This support could be required on the infeed side, the overhang side, or the outfeed
side of the table. Improper support of the workpiece can cause the workpiece to move in unexpected ways during the process of the cut, startling the user of the saw. It may also
cause the user to apply abnormal forces to the workpiece to control it during the cutting process. This tipping motion of the workpiece will happen if approximately half of the
workpiece overhangs any edge of the saw table. Appropriate support can be easy to achieve. Commercially available support stands are available, or any surface that is the same height as the work surface of the saw would be acceptable. An operation that is practiced before actually cutting will inform the user that supports may be
necessary for safely completing the saw cut.

AUXILIARY FENCE

An auxiliary fence is a device used to close the gap between the rip fence and the saw table. Always make and use an auxiliary fence when ripping material 1/8 in. or thinner.

HOW TO MAKE AND ATTACH AN AUXILIARY FENCE (FOR RIP CUTTING THIN WORKPIECE)

An auxiliary fence may be made for the saw by cutting a piece of wood to 24 in. long, at least 3/4 in. thick, and at least 2-3/4 in. tall.

FEATHERBOARD

A featherboard is a device used to help control the workpiece by holding it securely against the table or fence. Featherboards are especially useful when ripping small workpieces and for completing non-through cuts. The end is angled with many short kerfs to give a friction hold on the workpiece and locked in place on the table with a C-clamp. Test to ensure it can resist kickback.

HOW TO MAKE A FEATHERBOARD

The featherboard is an excellent project for the saw. Select a solid piece of lumber approximately 3/4 in. thick, 2-1/2 in. wide, and 12 in. long.. Mark the center of the width on one end of the stock. Miter the width to 70° (see page 39 for information on miter cuts). Mark the board from the widest point at four inches. Prepare the saw for ripping as discussed on page 37. Set the rip fence to allow approximately a 1/4 in. “finger” to be cut in the stock. Feed the stock only to the mark previously made at 4 in. Turn the saw OFF and allow the blade to completely stop rotating before removing the stock. Reset the rip fence and cut spaced rips into the workpiece to allow approximately 1/4 in. fingers and 1/8 in. spaces between the fingers.

HOW TO MOUNT A FEATHERBOARD

Completely lower the saw blade. Position the rip fence to the desired adjustment for the cut to be performed and lock the rip fence. Place the workpiece against the fence and over the saw blade area. Adjust the featherboard to apply resistance to the workpiece just forward of the blade. Attach C-clamps to secure the featherboard to the edge of the saw table.

TYPES OF CUTS

There are six basic cuts: 1) the cross cut, 2) the rip cut, 3) the miter cut, 4) the bevel cross cut, 5) the bevel rip cut, and 6) the compound (bevel) miter cut. All other cuts are combinations of these six basic cuts. Operating procedures for making each kind of cut are given later in this section.

GENERAL MAINTENANCE

Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, dust, oil, grease, etc.

• Periodically check all clamps, nuts, bolts, and screws for tightness and condition. Make sure the throat plate is in good condition and in position.
• Check the blade guard assembly for proper installation, fit, clearances, and for free movement. Some wood types may cause a buildup of dust, pitch, or resin on components, so regular maintenance and cleaning are recommended. Any cleaner used must be appropriate for use on plastic parts.
• Clean plastic parts only with a soft, damp cloth. Do not use any aerosol or petroleum solvents.
• Protect the blade by cleaning out sawdust from underneath the table and in the blade teeth. Clean blade teeth with a solvent recommended for gum and pitch removal.
• To maintain the table surfaces, fence, and rails, periodically apply paste wax to them and buff to provide smooth functioning. To prevent work from slipping during the cutting operation, do not wax the working face of the miter gauge.

LUBRICATION

This saw’s motor bearings have been packed at the factory with proper lubrication.

• Clean screw threads and nuts with a solvent recommended for gum and pitch removal.
• Lubricate screw threads, nuts, and bearing points (including those on the blade guard assembly and miter gauge).

CLEANING THE RIVETING KNIFE LOCK LEVER PLATES

The lock lever on the riving knife may become difficult to lock securely after extended use due to sawdust or debris falling into the plates.

• Unplug the saw.
• Unlock the lever to remove the riveting knife.
• Wipe the area with a clean, dry cloth or use compressed air to blow away debris.
• Clean therivetingg knife.
• Reinstall the riving knife and turn the lever to lock the riving knife in place.

CLEANING DUST CHUTE

This saw features a dust chute for convenience in discharging sawdust. A standard shop vac can be attached to the chute, located under the back side of the saw. During periods of extended use, the dust chute should be emptied and cleaned to prevent the buildup of sawdust and to make sure there are no obstructions or other small offcuts that may have fallen into the throat plate opening that could hinder maximum performance.

To remove/clean the dust chute:

• Unplug your saw.
• Loosen wing screws.
• Lift the dust chute slightly and move it away from the blade.
• Clean sawdust and wood chips from the dust chute.

To reinstall the dust chute:

• Tilt the upper chute and slide the tab under the slot (A).
• Hook the right side of the dust chute under the screw (B).
• Secure in place using wing screws (C)

BRUSH REPLACEMENT

• Unplug the saw.
• Lower blade completely and bevel to 45º. Lock the blade.
• Turn the saw upside down.
• Remove brush caps with a screwdriver.
• Remove brush assemblies and check for wear.
• Replace both brushes when either has less than 1/4 in. of carbon remaining. Do not replace one side without replacing the other.
• Reassemble using new brush assemblies by reversing the steps listed above. Make sure the curvature of the brush matches the curvature of the motor and that the brush moves freely in the brush tube.
• Tighten all brush caps securely. Do not overtighten.

ACCESSORIES

Look for these accessories where you purchased this product or call 1-866-539-1710:

• Dado Throat Plate …………………………………………………………………..089240028701
• Flip Top Portable Work Support……………………………………………………………AC9934

TROUBLESHOOTING

FOR MORE MANUALS BY RIDGID, VISIT MANUALSLIBRARYY

Ridgid R4514 Jobsite Table Saw With Stand-FAQs