EverStart BM1E Battery Charger and Maintainer Manual

EverStart BM1E Battery Charger and Maintainer

SPECIFIC SAFETY INSTRUCTIONS FOR POWER CORDS

Don’t abuse cord. Never carry appliance by cord or yank it to disconnect from receptacle. Keep cord from heat, oil, and sharp edges. Pull by plug rather than cord when unplugging the unit,
Ground Fault Circuit Interrupter (GrCl) protection should be provided on the circuits or outlets to be used. Receptacles are avallable having built in GFCI protection and may be used for this measure of safety.

Extension cords

An extension cord should not be used unless absolutely necessary. Use of improper extension cord could result in a risk of fire and electric shock. If an extension cord is used, make sure that the pins of the extension cord are the same number, size and shape as those in the charger.
Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The following table shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

SPECIFIC SAFETY INSTRUCTIONS FOR BATTERY CHARGERS

Use of accessories and attachments: The use of any accessory or attachment not recommended by manufacturer for use with this battery charger could be hazardous.
Stay alert. Use common sense. Do not operate this equipment when you are tired or impaired.
Check for damaged parts. A part that is damaged should be properly repaired or replaced by manufacturer before further use unless otherwise indicated elsewhere in this instruction manual.
Do not operate the battery charger near flammable liquids or in gaseous or explosive atmospheres. Motors may spark, and the sparks might ignite fumes
Do not operate the battery charger it it has received a sharp blow, been dropped, or has been otherwise damaged in any way. Return it to the manufacturer for repair.
THIS UNIT IS NOT FOR USE BY CHILDREN AND SHOULD ONLY BE OPERATED BY ADULTS.
WARNING – Burst hazard:
Do not use the unit for charging dry-ell batteries that are commonly used with home appliances. These batteries may burst and cause injury to persons and damage property. Use the unit for charging/boosting a 12V LEAD-ACID battery only. It is not intended to supply power to a low-voltage electrical system other than in a starter-motor application.
Never attempt to charge non-rechargeable batteries.
WARNING – Risk of explosive gases;
WORKING IN THE VICINITY OF A LEAD ACID BATTERY IS DANGEROUS. BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL BATTERY OPERATION. FOR THIS REASON, IT IS OF THE UTMOST IMPORTANCE THAT EACH TIME BEFORE USING THE BATTERY CHARGER YOU READ THIS MANUAL AND FOLLOW INSTRUCTIONS EXACTLY.
To reduce the risk of battery explosion, follow these instructions and those published by the battery manufacturer and manufacturer of any equioment you intend to use in the vicinity of the battery. Review cautionary markings on these products and on the engine.
This equipment employs parts (switches, relays, etc.) that produce arcs or sparks. Therefore, if used in a garage or enclosed area, the unit MUST be placed not less than 18 inches above the floor.
WARNING – To reduce the risk of fire:
Do not operate near flammable materials, fumes or gases.
Do not expose to extreme heat or flames.

FIRST AID

SKIN: If battery acid comes in contact with skin, rinse immedately with water, then wash thoroughly with soap and water. If redness, pain, or irritation occurs, seek immediate medical attention.
EYES: If battery acid comes in contact with eyes, flush eyes immediately, for a minimum of 15 minutes and seek immediate medical attention.
WARNING – To reduce the risk of injury or property damage: Folow these instructions and those published by the manufacturer of any engine you intend to use with this battery charger. Review cautionary markings on the battery charger and engine.

SAVE THESE INSTRUCTIONS

INTRODUCTION

Thank you for selecting the EverStart Automatic 12V Battery Charger/Maintainer: Use for battery maintenance and charging of 12V automotive & marine battery systems.

FEATURES

PREPARING TO CHARGE

Be sure area around battery is well ventilated while battery is being charged.
Remove battery completely from boat/airplane or any confined area before charging.
If it is necessary to remove battery from vehicle to charge, or to clean terminals, always remove grounded terminal from battery first. Make sure all accessories in the vehicle are off, so as not to cause an arc.
Clean battery terminals, taking care to avoid getting corrosive material in eyes.
Add distilled water in each cell unti battery acid reaches level specified by battery manufacturer. This helps purge excessive gas from cells. Do not overfil. For a battery without cell caps (maintenance free), carefully follow manufacturer’s charging instructions.
Study all battery manufacturer’s specific precautions, such as removing or not removing cell caps while charging, and recommended rates of charge.
Determine voltage of battery to be charged by referring to the vehicle manual. The unit is for charging a 12 volt battery only.
- CAUTION: This battery charger does not detect, diagnose or analyze the condition of the battery. Attempting to charge/Maintaining a battery with an abnormal condition can further damage the battery. If in doubt, have the battery checked by a qualified professional prior to using the maintainer.

CHARGER LOCATION

Locate the battery charger as far away from battery as cables permit.
Charge above freezing temperature and below 40 degree Celsius (104 degree Fahrenheit).
NEVER place the battery charger directly above battery being charged; gases from battery will corrode and damage charger.
NEVER allow battery acid to drip on the battery charger when reading gravity or filling battery.
NEVER operate the battery charger in a closed-in area or restrict ventilation in any way.
Marine batteries must be removed and charged on shore. To charge it on board requires equipment specially designed for marine use. This unit is NOT designed for such use.
Do not set a battery on top of the battery charger.

CONNECTION PRECAUTIONS

Disconnect AC cord from electric outlet before connecting or disconnecting the clamps or ring terminals.
Never allow clamps or ring terminals to touch each other.

CHARGING A BATTERY INSTALLED IN A VEHICLE

WARNING – A spark near the battery may cause an explosion. To reduce risk of a spark near the battery:

Postion AC and clamp cords to reduce risk of damage by hood, door, or moving engine part.
Stay clear of fan blades, belts, pulleys, and other parts that can cause injury to persons.
Check polarity of battery posts. POSITIVE (POS, P, 4) battery post usually has larger diameter than NEGATIVE (NEG, N, -I post.
Determine which post of the battery is grounded (connected) to the chassis. If negative post is grounded to the chassis (as in most vehicles), see 5. If the positive post is grounded to the chassis, see 6.
For negative grounded vehicle, connect POSITIVE (RED) damp from bettery charger to POSTME POS,P, +) ungrounded post of battery. Connect NEGATIVE (BLACK) clamp to vehicle chassis or engine block away from battery. Do not connect clip to carburetor, fuel lines, or sheet-metal body parts. Connect lo heary gauge metal part of the frame or engine block.
For positive-guarded vehicle, connect the NEGATIVE (BLACK) camp from battery charger to NEGATIVE NEG, N, -) ungrounded post of battery. Cornet POSITIVE (PED) camp to vehide chassis or engine block away from battery. Do not connect dip to the carburetor, fuel lines or sheet-metal body parts Connect ib a heavy gauge metal part of the frame or engine block.
See operating instructions for length of charge information. When disconnecting charger, disconnect AC cord, remove the clamp from vehicle chassis, and then remove clamp from battery

CHARGING A BATTERY THAT HAS BEEN REMOVED FROM A VEHICLE

WARNING – A spark near the battery may cause an explosion. To reduce risk of a spark near the battery

Check polarity of battery posts. The Positive post (marked POS,P, +) usually has a larger diameter than the negative battery battery post (marked NEG, N, -).
Attach a 24-inch (minimum length) AWG #6 insulated battery cable to the Negative battery post(marker NEG,N-)
Connect the Positive (RED) battery clamp to the Positive battery post (marked POS, P, + or red)
Stand as far back from the battery as possible, and do not face battery when making final connection.
Carefully connect the NEGATIVE (BLACK) charger clamp to the free end of the battery cable connected to the negative terminal.
- Note: A marine (boal) battery must be removed and charged on shore. To charge it on board requires equipment specifically designed for marine use. This unit is NOT designed for such use. When disconnecting the charger, always do so in reverse sequence of connecting procedure and break first connection as far away from battery as practical

SETTING UP THE UNIT

Ensure that all installation and operating instructions and safety precautions are understood and carefully followed by anyone installing or using the charger/maintainer. Follow the steps cuttined in the “Important Safety Instruction” section of this manual

OPERATING INSTRUCTIONS

CHARGING/MAINTAINING THE BATTERY WITH THE BATTERY CLAMPS

The battery charger is battery clamps are color-coded (RED-POSITIVE and BLACK-NEGATIVE),

Make sure the battery charger is unplugged from any power source and is not connected to a battery
Insert the double barrel tip of the battery clamp cable into the double barrel tip of the double barrel charger connecter (male-to-female and female-to-male).
Connect the battery clamps to the battery and position the unit as far away from the battery as possible , following the appropriate directions in the “Preparing to Charge” Section at the front of this manual.
Insert the AC plug of the battery charger into a (powered) standard North American 120 volt 60Hz Outlet. The charging LED wil light yellow to indicate the unit is in charging mode.
- Notes: If the clamps are incorrectly connected with regard to polarity, the Reverse Connection LED will light. Unplug the charger then remove the clamps. Reconnect the clamps properly.
- If the Charging LED did not come on, check the connection to the battery. If the clamps are properly connected, the battery may be in fault condition. Manufacturer suggests to have the battery tested by a qualified battery service technician.
Leave the unit on. Monitor the battery from time to time.
When the Fully Charged LED lights green, the charging process is complete.

CHARGING/MAINTAINING THE BATTERY WITH THE BATTERY

TERMINAL RINGS

The charge’s crimped terminal rings are color-coded (RED-POSITIVE and BLACK-NEGATIVE. These rings connect direct to the corresponding connectors on the battery posts

Connecting

Remove the nuts from the boits of the battery posts connectors.
Position the RED terminal ring on the bolt of the POSITIVE bettery post connector
Position the BLACK terminal ring on the NEGATIVE post connector, then replace the nuts.
- IMPORTANT: If there is any problem connecting the output leads, check with a reputable auto supply store or contact the
  Customer Service Department tol-tree at 1-877-571-2391 for assistance in finding an appropriate connection device for your particular application.

Charging

Make sure the battery charger is unplugged from any power source and is not connected to a battery.
With the terminal rings properly connected to the battery posts, connect the terminal ring corrector with the units Double Barrel Charger Connector (male-to-female and female-to-male) and position it as far away from the battery as possible.
Insert the AC plug of the battery charger into a (powered) standard North American 120 volt 60Hz outlet. The Charging LED wil light yellow to indicate the unit is in charging mode.
- Notes: I the terminal rings are incorrectly connected with regard to polarity, the Reverse Correction LED twilight. Unplug the charger, then remove the terminal rings. Reconnect the terminal rings properly. I the Charging LED did not come on, check the connection to the battery. I the terminal rings are properly connected, the battery may be in fault condition. The manufacturer suggests to have the battery tested by a qualified battery service technician.
Leave the unit on. Monitor the battery from time to time.
When the Fully Charged LED lights green, the charging process is complete.

TROUBLESHOOTING

CARE AND MAINTENANCE

With proper care and minimal maintenance, this unit wii provides years of dependable service. For maximum performance manufacturer recommends:

After each use, clean the battery charger clamps – be sure to remove any battery fluid that will cause corrosion of the clamps.
From time to time wipe the outside of the appliance with a soft cloth. Do not immerse the appliance in water

For more manuals by Everstart, visit ManualsLibraryy

EverStart BM1E Battery Charger and Maintainer Manual