Snow Devil DB7651-26 Snow Blower User Manual

Snow Devil DB7651-26 Snow Blower

SAFETY

This symbol points out important safety instructions which, if not followed, could endanger the personal safety and or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury.

WARNING! This machine was built to be operated according to the safe operation practices in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating fingers, hands, toes, and feet, and throwing foreign objects. Failure to observe the following safety instructions could result in serious injury or death.

It is your responsibility to restrict the use of this power machine to persons who read, understand, and follow the warnings and instructions in this manual and on the machine.

SAVE THESE INSTRUCTIONS!

Training

Read, understand, and follow all instructions on the machine and in the manual(s) before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference.

• Be familiar with all controls and their proper operation. Know how to stop the machine and disengage it quickly.
• Never allow children under 14 years of age to operate this machine. Children 14 and over should read and understand the instructions and safe operation practices in this manual and on the machine, and be trained and supervised by an adult.
• Never allow adults to operate this machine without proper instruction.
• Thrown objects can cause serious personal injury. Plan your snow-throwing pattern to avoid discharge of material toward roads, bystanders, and the like.
• Keep bystanders, pets, and children at least 75 feet from the machine while it is in operation. Stop the machine if anyone enters the area.
• Exercise caution to avoid slipping or falling, especially when operating in reverse.

Preparation

Thoroughly inspect the area where the equipment is to be used. Remove all doormats, newspapers, sleds, boards, wires, and other foreign objects that could be tripped over or thrown by the auger /impeller.

• Always wear safety glasses or eye shields during operation and while performing an adjustment or repair to protect your eyes. Thrown objects that ricochet can cause serious injury to the eyes.
• Do not operate without wearing adequate winter outer garments. Do not wear jewelry, long scarves, or other loose clothing, which could become entangled in moving parts, and wear footwear that will improve footing on slippery surfaces.
• Use a grounded three-wire extension cord and receptacle for all machines with electric start engines.
• Adjust the collector housing height to clear gravel or crushed rock surfaces.
• Disengage all control levers before starting the engine.
• Never attempt to make any adjustments while the engine is running, except where specifically recommended in the operator’s manual.
• Let the engine and machine adjust to the outdoor temperature before starting to clear snow.

Personal Safety

• Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to cause cancer, birth defects, or other reproductive harm.
• Read, understand, and follow all instructions on your Snow Thrower and in this Operator’s Manual before attempting to assemble and operate your machine.
• Keep this manual in a safe place for future and regular reference. If replacement parts are needed, refer to the manual.
• Be familiar with all controls and their proper operation. Know how to stop the machine and disengage the controls quickly.
• Never allow children under 14 years old to operate your Snow Thrower. Children 14 years and older should read and understand the Operator’s Manual instructions and safety rules. Children over 14 years should be trained and supervised by a parent.
• Never allow adults to operate this machine without proper instruction.
• Thrown objects can cause severe bodily injury. Plan your snow-throwing pattern to avoid discharge of material toward roads, bystanders, and the like.
• Keep bystanders, helpers, pets, and children from your Snow Thrower while it is in operation. Stop the machine if anyone enters this area.
• Exercise caution to avoid slipping or falling, especially when operating in reverse.
• Stay alert, watch what you are doing, and use common sense when operating your Snow Thrower.
• Do not use your Snow Thrower while you are tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating the Snow Thrower may result in severe bodily injury.
• NEVER LEAVE YOUR RUNNING SNOW THROWER UNATTENDED. Stop the engine.
• Do leave your Snow Thrower until it has come to a complete stop.
• When stepping backwards, be cautious about any obstacles beneath your feet or behind you avoid falling.

Service

• Stop the engine before making any adjustments. Check for misalignment, breakage of or binding of moving parts, and any other conditions that may affect operation.
• If damaged, have the Snow Thrower serviced by a qualified repair person using only identical replacement parts. This will ensure the safety of the Snow Thrower is maintained.

Safe handling of gasoline

To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable,,e and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on yourself or your clothes, which can ignite, wash your skin, and change your clothes immediately.

• Use only an approved gasoline container.
• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
• Never fuel a machine indoors.
• Never remove the gas cap or add fuel while the engine is hot or running.
• Allow the engine to cool at least two minutes before refueling.
• Never overfillfuthe el tank.Fill fuel to no more than 112 inches below the bottom of the filler neck to provide space for fuel expansion.
• Replace the gasoline cap and tighten securely.
• If gasoline is spilled, wipe it off the engine and equipment. Move the machine to another area. Wait 5 minutes before starting the engine.
• Never store the machine or fuel container inside where there is an open flame, spark, or pilot light (e.g., furnace, water heater, space heater, clothes dryer, etc.).
• Allow the machine to cool for at least 5 minutes before storing.
• Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.
• If possible, remove gas-powered equipment from the truck or trailer and refuel it on the ground.
• If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.
• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock open device.

Operation

• Do not put hands or feet near rotating parts, in the auger impeller housing, or chute assembly. Contact with the rotating parts can amputate hands and feet.
• The auger impeller control lever is a safety device. Never bypass its operation. Doing so makes the machine unsafe and may cause personal injury.
• The control levers must operate easily in both directions and automatically return to the disengaged position when released.
• Never operate with a missing or damaged chute assembly. Keep all safety devices in place and working.
• Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless and deadly gas.
• Do not operate the machine while under the influence of alcohol or drugs.
• The muffler and engine become hot and can cause a burn. Do not touch. Keep children away.
• Exercise extreme caution when operating on or crossing gravel surfaces. Stay alert for hidden hazards or traffic.
• Exercise caution when changing direction and while operating on slopes.
• Plan your snow-throwing pattern to avoid discharge towards windows, walls, cars, etc. Thus, avoiding possible property damage or personal injury caused by a ricochet.
• Never direct discharge at children, bystanders, or pets, or allow anyone in front of the machine.
• Do not overload machine capacity by attempting to clear snow at too fast a rate.
• Never operate this machine without good visibility or light. Always be sure of your footing and keep a firm hold on the handles. Walk, never run.
• Disengage power to the auger impeller when transporting or not in use.
• Never operate the machine at high transport speeds on slippery surfaces. Look down and behind, and use care when backing up.

Maintenance & Storage

• Never tamper with safety devices. Check their proper operation regularly. Refer to the maintenance and adjustment sections of the manual
• Before cleaning, repairing, or inspecting the machine, disengage all control levers and stop the engine.
• Wait until the auger impeller comes to a complete stop. Disconnect the spark plug wire and ground it against the engine to prevent unintended starting.
• Check bolts and screws for proper tightness at frequent intervals to keep the machine in a safe working condition. Also, visually inspect the machine for any damage.
• Do not change the engine governor setting or overspeed the engine. The governor controls the maximum safe operating speed of the engine.
• Snow thrower shave plates and skid shoes are subject to wear and damage. For your safety protection, frequently check all components and replace with original equipment manufacturers (OEM) parts only. Use of parts that do not meet the original equipment specifications may lead to improper performance and compromise safety.
• Check control levels periodically to verify they engage and disengage properly and adjust, if necessary. Refer to the adjustment section in this operator’s manual for instructions.
• Maintain or replace safety and instruction labels, as necessary.
• Observe proper disposal laws and regulations for gas, oil, etc., to protect the environment.
• Before storing, run the machine for a few minutes to clear snow from the machine and prevent the freezing of the auger impeller.
• Never store the machine or fuel container inside where there is an open flame, spark,,k pilot li, such as a water heater, furnace, clothes dryer, etc.
• Always refer to the operator’s manual for proper instructions on off-season storage.
• Check the fuel line, tank, cap, and fittings frequently for cracks or leaks. Replace if necessary.
• Do not crank the engine with the spark plug removed.
• Have the machine inspected annually by an authorized service dealer to ensure that all mechanical and safety systems are working properly and do not wear excessively. Failure to do so can result in accidents, injuries, or death.

Do Not Modify The Engine

To avoid serious injury or death, do not modify the engine in any way. Tampering with the governor setting can lead to a runaway engine and cause it to operate at unsafe speeds. Never tamper with the factory settings of the engine governor.

FEATURE IDENTIFICATION

TECHNICAL SPECIFICATIONS

• Clearing Width: DB7651 26 inches
• Clearing Height: 21 inches, 4 Forward and 2 Reverse Speeds
• Engine Displacement: 208 cc, 4 stroke

A. Drive Control Handle

Located on the right side of the upper handle, the Drive Control is used to engage and disengage the drive wheels. Squeeze the Drive Control handle against the upper handle to engage the wheels; release to disengage.

B. Speed Control Lever

The Speed Control Lever is located in the center of the panel and is used to set the drive speed and direction of travel. It can be moved into any of six positions.

C. Auger Control Handle

Located on the left side of the upper handle, the Auger Control is used to engage and disengage the augers. Squeeze the Auger Control to engage the augers; release to disengage the augers.

D. Chute Rotation Handle

To adjust snow discharge direction, rotate the handle clockwise or counterclockwise

E. Engine

See the Engine Manual for engine operation information.

F. Skid Shoe

Position the shoes based on the surface conditions. Adjust upward for hard-packed snow. Adjust downward when operating on gravel or crushed rock surfaces.

G and H. Augers and Impeller

When engaged, the augers rotate to cut snow and direct it into the impeller housing to be discharged out the chute.

I. Snow/Ice Clean Out Tool

The chute Clean-out Tool is conveniently fastened to the rear of the auger housing with a mounting clip. It is used to clean the chute assembly and chute opening when snow and ice become lodged.

WARNING! Never use your hands to clear a clogged chute assembly. Shut off the engine and remain behind the handles until all moving parts have stopped before unclogging.

J. Chute Assembly

The chute provides a discharge path for snow being thrown. The chute is adjustable.

Shave Plate (not shown)

The Shave Plate maintains contact with the pavement as the snow thrower is propelled, allowing snow close to the pavement’s surface to be discharged.

BOX CONTENTS

Check to ensure all of the following items are included:

• Snow Thrower (1)
• Chute Assembly (2 pieces and hardware)
• Chute Rotation Rod Assembly (2 pieces and hardware)
• Lower Handles (2 pieces and hardware)
• Snow/Ice Clean Out Tool (1)

Located in the Accessory Parts Bag

• Skid Shoes (2 pieces and hardware)
• Speed Control Cable Clips (3)
• Oil Funnel (1)
• Spark Plug Wrench (1)
• Spare Auger Shear Pins (2)
• Operator’s Manual (1)
• Engine Manual (1)
• Registration Card (1)

ASSEMBLY

Your Snow Thrower will require some assembly. Please complete the following steps before using your Snow Thrower. For easy assembly, we recommend attaching the components in the order listed in this manual.

Chute Assembly

1. Insert the chute into the chute base.
   Note: The chute slides into the base. If the chute fits tightly, use a light lubricant to assist installation. In some cases,, es the chute lip may have excess material from manufacturing; it is acceptable to carefully remove some material from the chute lip to allow the chute to slide into the chute base.
2. Securely install the supplied screw, washer, and he nut.

Handle Assembly

1. Attach the lower handles using four (4) bolts. Each side will require two (2) bolts.
2. Attach the upper handle to the lower handle using four (4) knobs, washers, and bolts.NOTICE: Do not bend or kink the control cables. The cables should be routed under the handle assembly and not wrapped around the handle or knobs. The cables must move freely and not bind.
3. Secure the speed control cables to the handle with the provided clips.
   Note: Do not secure the auger or drive control cables with the clips.

Chute Rotation Handle Assembly and Installation

1. Connect the chute rotation handles (upper and lower) using the screws provided.
2. Install the stepped washer into the hole on the bracket. Install the lower rod end of the chute rotation handle through the hole and stepped washer while aligning the rod spiral into the chute base grooves.
3. Secure the lower rod by installing a flat washer and a cotter pin through the end of the rod. Bend the ends of the pin to hold the pin in place.
4. Insert the chute rotation handle eyebolt into the hole located halfway up the left handle. Secure with 2 cupped washers and a hex nut.

Skid Shoe Installation and Adjustment

1. Locate the pair of skid shoes from the parts bag and remove the bolts.
2. Loosely install the skid shoes using the bolts, washers, and hex nuts as shown on each side of the auger housing.
   Adjustment of the skid shoes sets the height above the ground at which the auger shave plate operates. For clearing snow from concrete, asphalt, and other smooth surfaces, set the auger shave plate so that the bottom of the plate just scrapes the ground. For clearing snow from gravel, dirt, and other rough surfaces, set the auger shave plate slightly above the ground to avoid dirt and gravel from entering the auger. The optimal height of the plate will vary depending on the type of surface being cleared. Surfaces with larger gravel or stones require a higher shave plate setting.
3. Move the Snow Thrower to a solid, smooth, and level surface.
4. Place a spacer board on the ground underneath the auger shave plate between the skid shoes. The thickness of the board should be the same as the height above the ground you wish to raise the auger shave plate. The skid shoes should not touch the board.
5. With the two (2) nuts loose, allow the skid shoe to slide to the ground, then tighten the nuts to secure the skid shoe.

OPERATION

PLEASE REFER TO THE  ENGINE MANUAL (SEPARATE DOCUMENT) FOR ENGINE OPERATION INSTRUCTIONS.

The following section describes steps to prepare your Snow Thrower for use. If afterer reading this section, you are unsure about how to perform any of the steps, please call 1-800-791-9458 for customer service. For engine questions, please call 1-877-274-2214. Failure to perform these steps properly can damage your Snow Thrower or shorten its life.

Review the SAFETY section in this manual and the ENGINE manual before operating the engine and snow thrower.

WARNING! Keep the area of operation free from foreign objects that can be thrown by the auger and/or impeller blades. Perform a thorough inspection of the area since some objects may be hidden from view by surrounding snow. If the Snow Thrower hits an obstruction or picks up a foreign object during use, stop the Snow Thrower, remove the obstruction, and inspect it for damage. Repair or replace any damaged parts before restarting and operating your Snow Thrower.

• Keep children, pets, and bystanders away from the area of operation. Be aware that the normal noise of the Snow Thrower when turned on may make it difficult for you to hear approaching people.
• Start your clearing path by throwing snow in a back-and-forth motion. To clear in the opposite direction, stop your Snow Thrower and pivot it on its wheels to face the opposite direction. Make sure to overlap clearing paths.
• Determine the direction of the wind. If possible, move in the same direction as the wind so that the snow is not thrown against the wind, back into your face, and on the just cleared path.
  WARNING! DO NOT USE YOUR HANDS TO UNCLOTHE G CHUTE. Stop the motor before removing debris. Use the supplied clean-out tool to unclog the chute. Do not walk in front of your running Snow Thrower. Do not direct discharged snow towards bystanders.
• Do not apply additional man-made load to the engine, since this may damage the engine.
• Some parts of your Snow Thrower may freeze under extreme temperature conditions. Do not attempt to operate your Snow Thrower with frozen parts. If the parts freeze while your Snow Thrower is in use, stop your Snow Thrower and inspect it for frozen parts. Thaw all parts before restarting and operating your Snow Thrower. Never force parts or controls that have frozen. Never use an open flame of any sort to thaw frozen parts.
• WORKING ON PEBBLES, GRAVEL, OR UNPAVED SURFACES. To avoid throwing loose surface material along with the snow, push down on the handle to raise the scraper at the base of the unit above the pebbles or gravel.

Pre-Operation Inspection –

IMPORTANT!!!

Before using your Snow Thrower for the first time, check the following:

• Have you read and followed all setup and operation procedures for the engine as outlined in the ENGINE manual?
• Has the engine been filled with oil to the proper level?
• Are all snow thrower components properly attached and assembled?
• Are there any broken or damaged parts?
• Are all fasteners tight?
• Are the auger, drive, and speed controls cables routed properly so that they are not kinked, and the controls operate smoothly?
• Are the auger, dive, and speed control cables adjusted correctly?
• Are the tires inflated to the proper pressure?

NOTICE: If you are unsure about the assembly or condition of any of your Snow Thrower parts, please call the customer service department.

Auger and Drive Controls

1. To engage the auger, press down on the auger control handle (left side handle).
2. To engage the drive, press down on the drive control handle (right side handle). The machine should start moving in the direction and speed that the speed control lever is set to.
3. When finished clearing a snow path, release the auger control handle and the drive control handle.
   Note: Release (disengage) the auger and drive control handles before adjusting the drive speed control lever. Never change the drive speed while your snow thrower is moving; it could damage the drive mechanism and void the warranty.

Drive Speed Control Lever

Move the drive speed control lever to the desired speed. There are six (6) settings: four (4) forward speeds and two (2) reverse speeds. 1 is the slowest forward speed, and 4 is the fastest forward speed. R1 is the slowest reverse speed, and R2 is the fastest reverse speed.

Note: There is no neutral drive setting since the drive control handle must be engaged for movement. Neutral is achieved when the drive control handle is disengaged.

Chute Discharge Direction Adjustment

WARNING – Never direct the snow discharge chute at the operator, bystanders, vehicles, or nearby windows. Discharged snow and foreign objects accidentally picked up by the Snow Thrower can cause serious damage and severe bodily injury. Always point the discharge chute in the opposite direction from potential hazards.

The discharge chute can be adjusted 180º by rotating the chute rotation handle. Rotate the chute rotation handle clockwise to move the discharge chute to the left; counterclockwise to move the chute to the right.

Chute Discharge Angle Adjustment

WARNING! Always disengage the drive and auger control handles before making adjustments. Make sure the augers are stopped and the machine is not moving.

The angle of the chute deflector controls the discharge distance of the snow. Raising the angle will increase the distance. Lowering the angle will decrease the distance.

1. Loosen the knobs on the chute deflector and adjust the chute deflector to the desired angle.
2. Retighten the knobs. Do not over-tighten.
   WARNING! An opening between the discharge chute and the chute deflector may allow foreign objects to be picked up by your Snow Thrower and be thrown in the direction of the operator, causing severe bodily injury. Do not advance the chute deflector too far forward, causing an opening to appear between the deflector and discharge chute. Do not over-tighten the knobs on the chute deflector.

ACCESSORIES

Drift Cutters

Drift cutters are optional accessories and may be included with some models with pre-drilled holes in the sides of the auger housing. Installation is optional.

Drift cutters are used to help cut through snow drifts that are higher than the auger housing and allow the cut snow to fall into the auger housing. Drift cutters are installed (one per side) on the auger housing, pointing up at a forward angle of approximately 45 degrees. They are fastened using 2 hex head (or carriage) screws, flat washers, and locknut knobs per side.

They may be installed in the opposite direction for storage.

TROUBLESHOOTING

WARRANTY

ONE YEAR WARRANTY

ENGINE WARRANTY

See the ENGINE manual included with this snow thrower for engine warranty information. For all engine-related warranty issues, contact LCT Engine Corporation – phone 1-877-274-2214.

WARRANTY

For one year from the date of retail purchase within the U.S.A., the manufacturer will, at its option, repair or replace, for the original purchaser, free of charge, any part or parts found to be defective in material or workmanship. This warranty covers units which have been operated and maintained by the owner’s instructions furnished with the unit, and which have not been subject to misuse, abuse, commercial use, neglect, accident, improper maintenance, or alteration.

Personal use: THE FOREGOING PARAGRAPHS CONSTITUTE THE MANUFACTURER’S ENTIRE WARRANTY concerning ANY PRODUCT PURCHASED AND USED FOR PERSONALFAMILY, HOUSEHOLD/RESIDENTIAL PURPOSES, AS DISTINGUISHED FROM COMMERCIAL USAGE.

Commercial use: ALL APPLICATIONS OTHER THAN PERSONAL USE AS OUTLINED ABOVE ARE CONSIDERED COMMERCIAL USAGE.

To Obtain Service: Contact the Amerisun customer service department at 1-800-791-9458 or e-mail [email protected]. Also visit Amerisuninc.com for additional information.

Other Warranties: All other warranties, express or implied, including any implied warranty of merchantability, are limited in their duration to that outlined in this express limited warranty. The provisions outlined in this warranty provide the sole and exclusive remedy of the manufacturer’s obligations arising from the sale of its products. The manufacturer will not be liable for incidental or consequential loss or damage. Some states do not allow exclusions of incidental or consequential damages, so the above exclusions may not apply in all states. This warranty gives you specific legal rights in your state, which vary from state to state.

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Snow Devil DB7651-26 Snow Blower- FAQs