Cummins Allison JetScan One-Pocket Money Counter and Currency Scanner Manual

Cummins Allison JetScan One-Pocket Money Counter and Currency Scanner

Machine Diagram

Daily Cleaning Procedures

• Daily cleaning of the JetScan® currency scanner is recommended to ensure maximum productivity and reliability, especially for high-volume applications,
  as well as for those processing highly circulated (dirty) notes. Follow these steps, which will only take a few minutes

Recommended Cleaning Materials

• Simple Green Safety Towels. (Part number: 022-2118-00.) A pre-moistened microfiber towel also may be used. If using Simple Green concentrate, dilute to: 1 ounce of Simple Green per 8 ounces of water. For a material safety data sheet, see simplegreen.com.
• Microfiber towels. (Part number: 022-2223-00.)
• A clean, soft eraser. (Part number: 022-1695-00.)
• Vacuum. (Part number for standard vacuum: 022-1959-00; part number for heavy-duty vacuum: 022-1308-00.)
• Note
• To avoid machine/component damage and potential voiding of existing warranty, follow these procedures: Only use specified tools for cleaning the machine. Never use metal tools.
• If using Simple Green concentrate, dilute to: 1 ounce of Simple Green per 8 ounces of water. Never use cleaners containing ammonia. Ammonia may remove labels from the machine.
• Never spray cleaners directly on machine components

1. Turn power OFF (rocker panel to 0).
2. Disconnect the power cord from the rear of the JetScan.
3. Remove hopper extension
4. Remove the feeder plate as shown at the left
5. Use a microfiber towel to clean the black start sensor at the top, the middle of the feeder plate
6. Use a Simple Green Safety Towel to remove dirt buildup from the upper and lower aluminum rollers. To reach all exposed surfaces, rotate the large, black feed rollers forward (direction of note flow). (See Helpful Hint.) If there is heavy buildup on the aluminum rollers, remove it with a clean, soft eraser as shown.
   • Helpful Hint: Rotating the large, black feed rollers will rotate all other shafts and rollers in the machine. These rollers can be rotated in either direction by using fingers. Generally, the top of these rollers should be rotated forward (direction of note flow), so any dirt or stray material is moved out of the unit.
7. Use a Simple Green Safety Towel to clean all rubber sections of the large, black feed rollers. Rotate the rollers. Also clean the flat, center rubber-drive tire
8. Use a microfiber towel or vacuum to remove any remaining dust in the bottom stacker.
9. Use a microfiber towel to clean the stacker-sensor lens located in the stacker tray between the two gray stacker wheels. Clean the stacker mirror located directly
   across from the stacker-sensor lens.
10. Replace the feeder plate. Insert the curved edge of the feeder plate first. Gently press down on the feeder plate until it snaps into position.
11. Clean exterior surfaces as necessary with a Simple Green Safety Towel
12. Replace hopper extension
13. Carefully reconnect the power cord.
14. Turn power ON (rocker panel to I).
15. Perform a test run with some notes

Stopping Conditions and Recovery Steps

The following conditions cause the machine to stop and require action by the user

DISPLAY

• JetScan may have processed two or more notes as one.
• Remove all notes from the bottom stacker. Separate the top note from the remaining notes. Put the top note in the location for its denomination. Put all the other notes (they are all the same) in the location for their denomination. JetScan automatically will restart.

DISPLAY

• JetScan has identified a note that is different than those it has been processing while using sort mode. This first note of the different denominations is the top note in the lower stacker.
• Remove all notes from the bottom stacker and place them on the top hopper. Press Cont. If an alarm repeatedly occurs, adjust the gray thickness dial located on top of the machine behind the hopper extension. Rotate in the negative (-) direction as indicated by the numbers on the front of the thickness dial.

DISPLAY

• JetScan may have processed two or more notes as one.
• Remove all notes from the bottom stacker and put them on the top hopper. Press Cont. If an alarm repeatedly occurs, adjust the gray thickness dial on top of the machine behind the hopper extension. Rotate in the negative (-) direction as indicated by the numbers on the front of the thickness dial

1. Remove all notes from the top hopper and bottom stacker. Remove the hopper extension, as shown in the inset. Remove the feeder plate, as shown at the right
   • When notes are removed from the bottom stacker, the display will show:
2. Raise the two red, plastic “T” handles at the same time and hook them onto the metal shaft. Then either:
   • Move jammed notes forward/back by manually rotating the large, black feed rollers. (See Helpful Hint shown earlier in this document.)
   • Press Clear to slowly move the feeder forward.
   • Press the Strap to slowly move the feeder in reverse. Remove all jammed notes and foreign material.
3. Unhook the two red, plastic “T” handles from the metal shaft and lower them at the same time.
4. Replace the hopper extension. Press Cont. Rerun all notes that were in the top hopper and bottom stacker at the time of the jam.

These two screens will sequentially flash:

This screen could show any of these messages:

• NO CALL
• NO CALL SKEW
• NO CALL
• NO CALL
• NO CALL

ONLY ON MODELS 4062, 4063, 4064, 4065, 4068:

These two screens will sequentially flash:

DISPLAY

JetScan sensors have detected a possible counterfeit note. JetScan has stopped with this note as the top note in the bottom stacker. This note has not been included in the count.

• Inspect the top note in the bottom stacker. Next, there are two options:
  • If it is identified as a counterfeit, place it aside and press Cont. It will not be part of the count.
  • If the note is determined to be good, return it to the bottom stacker and press the appropriate denomination value key. JetScan will restart, and this note will be added to the count.
    

    Code	Possible Causes
    M	•   Incorrect-ink error •   Worn note
    UV	•   Incorrect-note paper •   Soiled note
    FL	•   Incorrect-note paper •   Machine-washed note •   Taped note

ONLY ON MODEL 4069:

These two screens will sequentially flash:

DI SPLAY

• JetScan sensors have detected a possible counterfeit note. JetScan has stopped with this note as the top note in the bottom stacker. This note has not been included in the count. Inspect the top note in the bottom stacker. Next, there are two options:
  • If it is identified as a counterfeit, place it aside and press Cont. It will not be part of the count.
  • If the note is determined to be good, return it to the bottom stacker and press the appropriate denomination value key. JetScan will re-start, and this note will be added to the count
    

    Code	Possible Causes
    S1	•   Incorrect-note paper •   Soiled note
    S2	•   Incorrect-note paper •   Machine-washed note •   Taped note
    S3	•   Incorrect-note paper •   Soiled note
    S5	•   Incorrect-ink error •   Worn note
    S8*	•   Note failed advanced counterfeit test •   Worn note
    S10*	•   Incorrect-ink error •   Genuine AK Series $100 •   Worn note
    S11*	•   Incorrect-ink error •   Worn note
    * These error codes are most common among super notes, which are high-quality counterfeits. Notes producing these codes should be carefully examined.

DISPLAY

• JetScan is indicating there possibly is a problem with the right, left or both double sensors.
• Press Cont to attempt the continued operation. If the alarm occurs again, clean the machine by following the daily cleaning procedures at the front of this booklet. If the message continues to appear, call a local Cummins Allison service representative.

These four screens will sequentially flash:

DISPLAY

• JetScan is indicating there possibly is a problem with the ultraviolet (UV) bulb (“Becoming Weak,”“Intensity Out of Range” or “Unreliable ”)
• Press Cont to continue operation. If the machine is not equipped with ultraviolet (UV), be sure to turn the feature off in SETUP (see JetScan operating instructions). If the message continues to appear, contact a local Cummins Allison service representative.

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Cummins Allison JetScan One-Pocket Money Counter and Currency Scanner-FAQs