Hyper Tough AQ25000S-A Corded Rotary Tool Kit Manual

Hyper Tough AQ25000S-A Corded Rotary Tool Kit

Overview

Tool Anatomy

• A. On / Off switch
• B. Speed adjustment thumb wheel
• C. Shaft lock button
• D Collet nut
• E. Nose Guard

Rotary Tool Safety

SAFETY RULES FOR ROTARY TOOLS

1. This power tool is intended to function as a grinder, sander, wire brush, or polisher. Read all safety warnings, instructions, illustrations, and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fir,e and/or serious injury.
2. Use as intended only. Operations for which the power tool was not designed may create a hazard and cause personal injury.
3. Do not use accessories that are not specifically designed and recommended by the tool manufacturer. Just because the accessory can be attached to your power
   tool, it does not assure safe operation.
4. The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their RATED SPEED can break and fly apart.
5. The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled.
6. The arbor size of wheels, flanges, backing pads, or any other accessory must properly fit the collet of the power tool. Accessories with arbor holes that do not
   match the mounting hardware of the power tool will run out of balance, vibrate excessively, and may cause a loss of control.
7. Do not use a damaged accessory. Before each use inspect the accessories such as abrasive wheels for chips and cracks, a backing pad for cracks, tear or excess wear, and a wire brush for loose or cracked wires. If a power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time.
8. Wear personal protective equipment. Depending on the application, use a face shield, safety goggles or safety glasses. As appropriate, wear a dust mask, hearing protectors, gloves, and a workshop apron capable of stopping small abrasive or workpiece fragments. The eye protection must be capable of stopping flying debris generated by various operations. The dust mask or respirator must be capable of filtering out particles generated by your operation. Prolonged exposure to high-intensity noise may cause hearing loss.

Assembly

USING TOOL

WARNING: Always hold the tool away from your face. Accessories can be damaged during handling and can fly apart as they come up to speed.

Collet Nut

• To loosen the collet nut (D), first press the shaft lock button (C) and rotate the shaft by hand until the lock engages the shaft preventing further rotation.
• CAUTION: Do not engage the lock while the Rotary Tool is running. With the shaft lock engaged, use the collet wrench to loosen the collet nut if necessary. The collet nut must be loosely threaded on when inserting an accessory.
• Change accessories by inserting the new one into the collet as far as possible to minimize runout and unbalance. With the shaft lock engaged, finger-tighten the collet nut until the accessory shank is gripped by the collet. Using a wrench, completely tighten to fully secure the accessory.
• NOTE: Avoid excessive tightening of the collet nut when there is no bit inserted.

Collets

• Three different size collets (1/16″,3/32″, and 1/8″ ) to accommodate different shank sizes are available for your Rotary Tool.
• To install a different collet, unscrew to remove the collet nut(D) and pull out the old collet. Insert the unslotted end of the collet in the hole in the end of the tool shaft. Replace the collet nut on the shaft.
• CAUTION: Always use the collet that matches the shank size of the accessory you plan to use. Never force a larger diameter shank into a collet.

Operating speeds:

This tool has a variable speed dial. Listed below are the average no-load speed.

• 1 – 8000
• 2 – 12500
• 3 – 17000
• 4 – 21500
• 5 – 26000
• 6 – 30500
• MAX – 35000
• Speed may vary by tool (up to 10%).

Rules About Speed:

1. Plastic and other materials that melt at low temperatures should be cut at low speeds to prevent damaging the material.
2. Polishing, buffing, and cleaning with any type of bristle brush must be done at speeds not greater than 15,000 RPM to prevent damage to the brush from bristles flying toward the operator.
3. Carving, Cutting & Shaping Wood should be performed at higher speeds.
4. Increasing pressure does not equal increased performance, try using a different accessory or increasing speed.
5. Aluminum, copper alloys, lead alloys, zinc alloys and tin may be cut at various speeds, depending on the type of cutting being done. Use paraffin or other suitable lubricant on the cutter to prevent the cut material from adhering to the cutter teeth.
6. Iron and steel should be cut at high speed. If the tool starts to “chatter” While cutting iron or steel, it means it is running too slow

PUTTING ACCESSORIES IN TOOL

1. Press the shaft lock button and hold it down
2. Apply the collet wrench to the flats of the collet nut and turn it counterclockwise to loosen it.
3. Place the accessories shank into the collet as deep as it will go.
4. Press and hold the shaft lock button
5. Tighten the collet nut by turning it finger tight in a clockwise direction until the accessory is firmly clamped. Completely tighten using wrench.
   • Kit includes
   • 3 – collets
   • 1 – Screwdriver/Wrench
     • For tightening
     • For Drum Sander changes
     • For Mandrel Change

Using Accessories

ACCESSORIES

Wire brushes

• Good for use on soft metals like gold, copper, and brass
• Three different shapes of wire brushes are available. For best results, wire brushes should be used at speeds not greater than 15,000 RPM. Refer to the operating speeds section for the proper tool speed setting.
• The three shapes come in three different materials: stainless steel, brass, and carbon wire. The stainless steel performs well on pewter, aluminum, stainless steel, and other metals, without leaving “after-rust”. Brass brushes are non-sparking, and softer than steel; making them. The carbon wire brushes are good for general-purpose cleaning.
• Aluminum oxide grinding stones
• Good for sharpening and grinding
• We’ve included 7 of the most common shapes, These are made of aluminum oxide Use them for sharpening lawn mower blades, screwdriver tips, knives scissors, chisels, and other cutting tools.
• Use to remove flash from metal castings, deburr any metal after cutting, smooth weld joints, grind off rivets and remove rust. These grinding stones can be resharpened with dressing stone.
• Cut- Off wheels
• Use for cutting, slicing
• These thin discs of fiberglass are used for slicing, cutting, and other tasks.
• Sanding accessories
• Sand, Grind, Polish
• Sanding discs can be used for nearly any small sanding job, from model making to fine furniture finishing. The drum sander is a tiny drum that fits into the rotary tool and makes it possible to shape wood, smooth fiberglass, sand inside curves, and other difficult places.
• Replace the sanding bands on the drum as they become worn and lose their grit sandpaper discs. Grind and polish flat or contoured surfaces. They are used most effectively as a finishing sander after heavier surface sanding and material removal is completed paper discs come in fine and coarse grades.
• Felt wheels and mandrel
• Good for Polishing
• This kit includes 2 felt wheels and a felt wheel mandrel. Felt wheels and tips should be used with a polishing compound – similar to polishing a car. For
  best results, do not use these accessories at speed greater than 15,000RPM’s.
• High-speed drill bits
• Good for woodcuts through all types of wood and wood composites
• 3/32-in 1/16-in
• Must select the correct collect size for different shanks before installation
• Diamond points
• Use of hard materials
• Use for fine detail work on wood, jade ceramic, glass, and other hard materials. Bits are covered with diamond particles. (Not recommended for drilling)

HOW TO ATTACH SANDING, GRINDING, CUTTING.

• Using the sanding & cutting mandrel
• This mandrel has a small set screw at its tip and is used with cutting wheels and sanding discs. Higher speeds, usually maximum, are best when using these types of accessories.
• Using the drum sander
• To replace a band on the drum sander, loosen the screw without removing it to contract the drum. Slide the old band off & slide the new band on. Expand the drum to tighten the band by turning the screw again.
• WARNING
• Before each use, check to make certain that all components are assembled to accessory shank If the drum is sufficiently expanded to secure the band during use. IF the sanding band is loose on the drum during operation it may “fly” off and strike you or bystanders.
• BITS
• Your Rotary Tool is designed to accept standard 1/8″, 1/16″, 3/32″ bits and accessories. Check to ensure that any attachment you use on this machine is designed for the speeds they will rotate at and the task.

RUNNING THE TOOL

1. Ensure the accessory is securely clamped in the collet.
2. Plug in the tool.
3. Hold the tool firmly. Press the on / off switch. Rotating the speed adjustment thumbwheel will increase or decrease the speed.
4. To select the optimal speed for the job, use a piece of scrap material for a trial run. Keep the tool clean using a soft damp (not wet) cloth. Do not use solvents on the plastic parts. Lubrication is not necessary.

Maintenance

OPERATING INSTRUCTIONS

• The rotary tool serves as a carver, grinder, polisher, sander, cutter, power brush, drill, and more. The rotary tool has a small, powerful electric motor, is
  comfortable in the hand, and is made to accept a large variety of accessories including abrasive wheels, drill bits, wire brushes, polishers, engraving cutters,
  router bits, cutting wheels, attachments. Accessories come in a variety of shapes and permit you to do a number of different jobs. As you become familiar with the range of accessories and their use, you will learn just how versatile the rotary tool is. You’ll see dozens of uses you hadn’t thought of before.
• The real secret of the rotary tool is its speed. The rotary tool operates at speeds up to 35,000 revolutions per minute. The typical electric drill is a low-speed, high-torque tool; the rotary tool is just the opposite a high-speed, Low-torque tool.
• The major difference to the user is that in the high-speed tools, the speed combined with the accessory mounted in the collet does the work. You don’t apply pressure to the tool but simply hold and guide it. It is high speed, along with its compact size and a wide variety of special accessories and attachments,
  which makes the rotary tool different from other tools. The speed enables it to do jobs low-speed tools cannot do, such as cutting hardened steel, engraving glass, etc. Getting the most out of your rotary tool is a matter of learning how to let this speed work for you

Changing carbon brush

• Unplug the rotary tool. Loosen the plastic cover by a wrench, remove the old carbon brush, and put a new one into the tool.

SPECIFICATIONS

Rotary tool

• 120 volts, 60Hz, 1.5 amp
• Variable speed 8,000 –35,000 /min
• Collet capacity: 1/16″, 3/32″ , 1/8″

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Hyper Tough AQ25000S-A Corded Rotary Tool Kit-FAQs