Tool Shop 241 9846 Reciprocating Saw
PRODUCT SPECIFICATIONS
GENERAL SAFETY WARNINGS
WARNING: Before using this tool or any of its accessories, read this manual and follow all Safety Rules and Operating Instructions. The important precautions, safeguards, and instructions appearing in this manual are not meant to cover all possible situations. It must be understood that common sense and caution are factors that cannot be built into the product.
WEAR A DUST MASK THAT IS DESIGNED TO BE USED WHEN OPERATING A POWER TOOL IN A DUSTY ENVIRONMENT.
WARNING: Dust that is created by power sanding, sawing, grinding, drilling, and other construction activities may contain chemicals that are known to cause cancer, birth defects, or other genetic abnormalities. These chemicals include:
- Lead from lead-based paints
- Crystalline silica from bricks, cement, and other masonry products
- Arsenic and chromium from chemically treated lumber
The level of risk from exposure to these chemicals varies according to how often this type of work is performed. In order to reduce exposure to these chemicals, work in a well-ventilated area and use approved safety equipment, such as a dust mask that is specifically designed to filter out microscopic particles.
ELECTRICAL SAFETY
WARNING: To avoid electrical hazards, fire hazards or damage to the tool, use proper circuit protection.
This tool is wired at the factory for 120 V AC operation. It must be connected to a 120 V AC, 15 A circuit that is protected by a time-delayed fuse or circuit breaker. To avoid shock or fire, replace the power cord immediately if it is worn, cut or damaged in any way.
POWER TOOL SAFETY
WARNING: Read all safety warnings and instructions. Failure to follow the warnings and instructions may result in electric shock, fire, and/or serious injury.
Save all warnings and instructions for future reference.
Work area safety
Keep the work area clean and well lit. Cluttered or dark areas invite accidents. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks, which may ignite the dust or fumes. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
Electrical safety
Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce the risk of electric shock. Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of an electric shock. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of a ground fault circuit interrupter (GFCI) reduces the risk of electric shock.
Personal safety
Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. Prevent unintentional starting. Ensure the switch is in the off position before connecting to a power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
KNOW YOUR RECIPROCATING SAW
ASSEMBLY AND OPERATING
NOTE: The drawings in the assembly and operating sections of this manual may differ slightly from the tool you purchased.
INSTALLING A BLADE
WARNING: Always remove the plug from the power source before installing or removing a blade or adjusting the saw in any
way.
- To install a blade in the saw, rotate the blade locking sleeve (1) counterclockwise (Fig. 1).
- Insert the appropriate blade (2) into the blade slot (3) as far as it will go.
- Release the blade locking sleeve.NOTE: The blade will automatically be locked into the blade holder. Pull outward on the blade to ensure it is properly locked into the blade holder.
REMOVING A BLADE
To remove a blade, simply rotate the blade locking sleeve counter-clockwise and remove the blade from the blade holder.
ADJUSTING THE PIVOTING SHOE
The pivoting shoe will pivot to follow the angle of the blade to the workpiece. This action ensures the flat surface of the shoe is against the workpiece for better cutting action and easier control of the saw. The shoe can be adjusted in or out, allowing the use of the blade teeth at different points on the blade. This will provide longer blade life as one section of the blade becomes dull.
- To adjust the pivoting shoe (1), loosen the pivoting shoe hex screws (2) on the lower side of the saw using the 4 mm hex key (3) (Fig. 2).
- Slide the pivoting shoe in or out until it is in the appropriate position.
- Lock the pivoting shoe in place by tightening the pivoting shoe hex screws.
- Pull outward on the pivoting shoe to ensure it is firmly locked in place.
VARIABLE SPEED TRIGGER SWITCH
The variable speed trigger switch controls both the ON/OFF function and the speed of the tool.
- To turn the saw ON, squeeze the switch trigger (1) slightly (Fig. 3).
NOTE: The saw will start at its slowest speed. - To increase the speed of the saw, squeeze the trigger switch harder.
NOTE: When the switch trigger is squeezed fully, the saw will run at its maximum speed. - To turn the saw OFF, release the switch trigger.
MATERIALS YOU CAN CUT
This reciprocating saw is a versatile tool that allows you to cut many different types of materials. Some of these materials include:
- Wood products such as lumber, hardwood, plywood, composite board, and paneling
- Drywall
- Fiberboard and plastic
- Metals, such as pipe, steel rods, sheet steel, aluminum, brass, and copper.
NOTE: There are many different types of blades available. Generally, there are metal cutting blades (fine teeth) and wood cutting blades (coarse teeth). Use the correct blade for your application. The packaging on the blade will indicate the type of materials each blade is designed to cut.
GENERAL CUTTING
- Clearly mark the workpiece to locate the position of the cut.
- Hold smaller workpieces with a vice. Clap larger workpieces to a workbench or table.
DANGER: Any workpiece that is not adequately clamped in place may come loose and cause serious injury. Never hold the workpiece with your hand. - Make sure there are no nails, screws, clamps or foreign materials in the path of the saw blade.
- Hold the saw away from your body and in front of you (Fig. 4).
- With both hands firmly gripping the saw, and with the blade NOT in contact with the surface to be cut, start the saw by
squeezing the switch trigger. - Once the saw has reached the desired speed, place the adjustable pivoting shoe against the workpiece and gradually bring the moving blade into contact with the workpiece at the appropriate location.
CAUTION: Do not force the saw. Use only enough force to keep the blade cutting. Excessive pressure on the blade will cause it to bend and twist, which may result in breaking the blade.
PLUNGE CUTTING
- Clearly mark the workpiece to locate the position of the cut.
- Clap the workpiece to a workbench or table (Fig. 5).
NOTE: Make sure the area to be cut is clear under the workpiece so that the blade will not come into contact with anything other than the workpiece. - Select a convenient starting point in the area to be cut out. Place the tip of the blade over that point.
- Rest the lower edge of the adjustable pivoting shoe on the workpiece and hold it firmly in that position, maintaining a shallow cutting angle.
- Squeeze the switch trigger to start the saw.
WARNING: Make sure the blade does not touch the workpiece until the saw reaches full speed. Loss of control and possible injury could result. - With the saw running at full speed, slowly tilt the saw until the tip of the blade contacts the workpiece and begins to cut. After the blade cuts through the workpiece, Tilt the saw upward until the blade is perpendicular to the workpiece.
METAL CUTTING
Metals such as pipe, steel rods, sheet steel, aluminum, brass, and copper can be cut with your reciprocating saw (Fig. 6).
- To cut thin sheet material, “sandwich” the material between hardboard or plywood and clamp the layers to limit vibration and material tearing.
- Always use a fine-toothed metal cutting blade and run the saw at medium speeds when cutting metal.
- Use cutting oil to keep the blade cool, increase cutting action, and prolong the life of the blade.
- Do not twist or bend the saw blade.
- Do not force the saw blade. Let it cut at its own speed.
DANGER:
- Always clamp the workpiece in a vice, or to a workbench or table. Do not hold the workpiece in your hand.
- Never use gasoline as a lubricant or as a cleaning agent. A spark from the motor may cause an explosion. Gasoline will also damage the plastic components of the saw.
- Always clamp the workpiece in a vice, or to a workbench or table. Do not hold workpiece in your hand.
- Never use gasoline as a lubricant or as a cleaning agent. A spark from the motor may cause an explosion. Gasoline will also damage the plastic components of the saw.
MAINTENANCE
GENERAL
WARNING: When servicing, use only identical replacement parts. The use of any other part may create a hazard or cause
product damage.
DO NOT use solvents when cleaning plastic parts. Plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use a clean cloth to remove dirt, dust, oil, grease etc.
WARNING: Do not allow brake fluids, gasoline, petroleum-based products, penetrating oils, etc. to come into contact with plastic parts. They contain chemicals that can damage, weaken or destroy plastic.
DO NOT abuse power tools. Abusive practices can damage the tool and the workpiece.
WARNING: DO NOT attempt to modify tools or create accessories. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious injury. It will also void the warranty.
It has been found that electric tools are subjected to accelerated wear and possible premature failure when they are used on fiberglass boats and sports cars, wallboard, spackling compounds or plaster. The chips and grindings from these materials are highly abrasive to electric tool parts such as bearings, brushes, commutators, etc. Consequently, it is not recommended that this tool be used for extended work on any fiberglass material, wallboard, spackling compounds or plaster. During any use on these materials, the tool must be cleaned frequently by blowing it out with an air jet.
WARNING: Always wear safety goggles or safety glasses with side shields during all cutting operations. It is critical that you also wear safety goggles or safety glasses with side shields and a dust mask while blowing dust out of the reciprocating saw with an air jet. Failure to take these safety precautions could result in permanent eye or lung damage.
LUBRICATION
All of the bearings in this tool are lubricated with a sufficient amount of high-grade lubricant for the life of the unit under normal conditions. Therefore, no further lubrication is required.
EXPLODED VIEW
PARTS LIST
WARNING: When servicing, use only original equipment replacement parts. The use of any other parts may create a safety hazard or cause damage to the reciprocating saw.
Any attempt to repair or replace electrical parts on this reciprocating saw may create a safety hazard unless repairs are performed by a qualified technician. For more information, call the Toll-free Helpline at 1-866-349-8665.
Always order by PART NUMBER, not by key number.
TOOL SHOP® 6 AMP RECIPROCATING SAW WARRANTY
1-YEAR LIMITED WARRANTY:
This TOOL SHOP® brand power tool carries a 1-Year Limited Warranty to the original purchaser. If the tool fails within one (1) year from the date of purchase, simply bring this tool with your original sales receipt back to your nearest MENARDS® retail store. At its discretion, TOOL SHOP® agrees to have the tool replaced with the same or a similar TOOL SHOP® product free of charge, within the stated warranty period, when returned by the original purchaser with the original sales receipt. Notwithstanding the foregoing, this limited warranty does not cover any damage that has resulted from abuse or misuse of the Merchandise. This warranty: (1) excludes expendable parts including but not limited to blades, belts, bits, light bulbs, and/or batteries; (2) shall be void if this tool is used for commercial and/or rental purposes; and (3) does not cover any losses, injuries to persons/property or costs. This warranty does give you specific legal rights, and you may have other rights, which vary from state to state. Be careful, tools are dangerous if improperly used or maintained. Seller’s employees are not qualified to advise you on the use of this Merchandise. Any oral representation(s) made will not be binding on the seller or its employees. The rights under this limited warranty are to the original purchaser of the Merchandise and may not be transferred to any subsequent owner. This limited warranty is in lieu of all warranties, expressed or implied, including warranties or merchantability and fitness for a particular purpose. Seller shall not be liable for any special, incidental, or consequential damages. The sole exclusive remedy against the seller will be for the replacement of any defects as provided herein, as long as the seller is willing or able to replace this product or is willing to refund the purchase price as provided above. For insurance purposes, the seller is not allowed to demonstrate any of these power tools for you. For questions/comments, technical assistance or repair parts – Please call toll-free at: 1-866-349-8665 (M-F 8 am – 6 pm)
SAVE YOUR RECEIPTS. THIS WARRANTY IS VOID WITHOUT THEM.
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