Troy-Bilt Squall 2100 Snow Blower User Manual

Troy-Bilt Squall 2100 Snow Blower

Important Safe Operation Practices

DANGER: This machine was built to be operated according to the safe operation practices in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating fingers, hands, toes, and feet, and throwing foreign objects. Failure to observe the following safety instructions could result in serious injury or death.

Training

1. Read, understand, and follow all instructions on the machine and in the manual(s) before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.
2. Be familiar with all controls and their proper operation. Know how to stop the machine and disengage it quickly.
3. Never allow children under 14 years of age to operate this machine. Children 14 and over should read and understand the instructions and safe operation practices in this manual and on the machine and be trained and supervised by an adult.
4. Never allow adults to operate this machine without proper instruction.
5. Thrown objects can cause serious personal injury. Plan your snow-throwing pattern to avoid discharge of material toward roads, bystanders, and the like.
6. Keep bystanders, pets, and children at least 75 feet from the machine while it is in operation. Stop the machine if anyone enters the area.
7. Exercise caution to avoid slipping or falling, especially when operating in reverse.

Preparation

Thoroughly inspect the area where the equipment is to be used. Remove all doormats, newspapers, sleds, boards, wires, and other foreign objects, which could be tripped over or thrown by the auger/impeller.

1. Always wear safety glasses or eye shields during operation and while performing an adjustment or repair to protect your eyes. Thrown objects that ricochet can cause serious injury to the eyes.
2. Do not operate without wearing adequate winter outer garments. Do not wear jewelry, long scarves, or other loose clothing, which could become entangled in moving parts. Wear footwear that will improve footing on slippery surfaces.
3. Use a grounded three-wire extension cord and receptacle for all machines with electric start engines.
4. Adjust the collector housing height to clear gravel or crushed rock surfaces.
5. Disengage all control levers before starting the engine.
6. Never attempt to make any adjustments while the engine is running, except where specifically recommended in the operator’s manual.
7. Let the engine and machine adjust to the outdoor temperature before starting to clear snow.

Maintenance & Storage

1. Never tamper with safety devices. Check their proper operation regularly. Refer to the maintenance and adjustment sections of this manual.
2. Before cleaning, repairing, or inspecting a machine, disengage all control levers and stop the engine. Wait until the auger/impeller comes to a complete stop. Disconnect the spark plug wire and ground it against the engine to prevent unintended starting.
3. Check bolts and screws for proper tightness at frequent intervals to keep the machine in a safe working condition. Also, visually inspect the machine for any damage.
4. Do not change the engine governor setting or over-speed the engine. The governor controls the maximum safe operating speed of the engine.
5. Snow thrower, shovels, plates, and skid shoes are subject to wear and damage. For your safety protection, frequently check all components and replace them with original equipment manufacturer’s (OEM) parts only. “Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!”
6. Check control levers periodically to verify they engage and disengage properly and adjust, if necessary. Refer to the adjustment section in this operator’s manual for instructions.
7. Maintain or replace safety and instruction labels, as necessary.
8. Observe proper disposal laws and regulations for gas, oil, etc., to protect the environment.
9. Prior to storing, run the machine for a few minutes to clear snow from the machine and prevent freeze-up of the auger/impeller.
10. Never store the machine or fuel container inside where there is an open flame, spark, or pilot light, such as a water heater, furnace, clothes dryer, etc.
11. Always refer to the operator’s manual for proper instructions on off-season storage.
12. Check the fuel line, tank, cap, and fittings frequently for cracks or leaks. Replace if necessary.
13. Do not crank the engine with the spark plug removed.

Assembly & Set-Up

Contents of Carton

• Two Ignition Keys
• One 20 oz. Bottle 5W-30 Oil
• One Snow Thrower Operator’s Manual

NOTE: All references to the left or right side of the snow thrower are from the operator’s position. Any exceptions will be noted.

Assembly

Positioning the Upper Handle

1. Pivot the upper handle into the operating position, making sure not to pinch the cable in the process, as illustrated in Fig. 3-1, until it clicks into place.
2. Tighten the wing knobs to secure the handle in place. See Fig. 3-2.

Fuel Recommendations

Use automotive gasoline (unleaded or low-leaded to minimize combustion chamber deposits) with a minimum of 87 octane. Gasoline with up to 10% ethanol or 15% MTBE (Methyl Tertiary Butyl Ether) can be used. Never use an oil/gasoline mixture or dirty gasoline. Avoid getting dirt, dust, or water in the fuel tank.

DO NOT use E85 gasoline.

• Refuel in a well-ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the area where the engine is refueled or where gasoline is stored.
• Do not overfill the fuel tank. After refueling, make sure the tank cap is closed properly and securely.
• Be careful not to spill fuel when refueling. Spilled fuel or fuel vapor may ignite. If any fuel is spilled, make sure the area is dry before starting the engine.
• Avoid repeated or prolonged contact with skin or breathing of vapor.

Adding Fuel

WARNING! Use extreme care when handling gasoline. Gasoline is extremely flammable, and the vapors are explosive. Never fuel the machine indoors or while the engine is hot or running. Extinguish cigarettes, cigars, pipes, and other sources of ignition.

WARNING! Always keep hands and feet clear of equipment moving parts. Do not use a pressurized starting fluid. Vapors are flammable.

1. Clean around the fuel fill before removing the cap to fuel.
2. A fuel level indicator is located in the fuel tank. Fill tank until fuel reaches the fuel level indicator, Fig. 3-3. Be careful not to overfill.

Adding Oil

CAUTION: The engine is shipped without oil in the engine. You must fill the engine with oil before operating. Running the engine with insufficient oil can cause serious engine damage and void the engine warranty.

1. Remove the oil filler cap/dipstick and wipe the dipstick clean. See Fig. 3-4.
2. Slowly add oil until the oil level registers between high (H) and low (L), Fig. 3-4. Refer to the Engine Maintenance section for the correct oil viscosity and engine oil capacity.

NOTE: Do not overfill. Overfilling the engine with oil may result in the engine smoking, hard starting, or spark plug fouling.

Adjustments

Chute Assembly

The pitch of the chute assembly controls the angle at which the snow is thrown.

1. Loosen the wing knob found on the left side of the chute assembly and pivot the upper chute upward or downward to the desired pitch. Retighten the wing knob before operating the snow thrower.
2. Position the chute assembly opening by using the chute handle to throw the snow in the desired direction.

Controls and Features

Choke Lever

Activating the choke control closes the choke plate on the carburetor and aids in starting the engine.

Primer

Pressing the primer forces fuel directly into the engine’s carburetor to aid in cold-weather starting.

Ignition Key

The ignition key is a safety device. It must be fully inserted in order for the engine to start. Remove the ignition key when the snow thrower is not in use.

NOTE: Do not turn the ignition key in an attempt to start the engine. Doing so may cause it to break.

Throttle

The throttle control is located on the rear of the engine. It regulates the speed of the engine and shuts off the engine when moved into the STOP position.

Recoil Starter

The starter handle is used to manually start the engine.

Gasoline Cap

Remove the gas cap to add fuel.

Auger

When engaged, the auger’s rotation draws snow into the auger housing and throws it out the discharge chute. Rubber paddles on the augers also aid in propelling the snow thrower as they come in contact with the pavement.

Auger Control

Located on the upper handle, the auger control handle is used to engage and disengage the drive to the auger. Squeeze the control
handle against the upper handle to engage the auger; release it to disengage.

Chute Assembly

Rotate the discharge chute to the left or right using the chute handle. The pitch of the discharge chute controls the angle at which the snow is thrown. Loosen the wing knob on the side of the discharge chute before pivoting the discharge chute upward or downward. Retighten the knob once the desired position has been achieved.

Shave Plate

The shave plate maintains contact with the pavement as the snow thrower is propelled, allowing snow close to the pavement’s surface to be discharged.

Electric Starter Outlet

The electric starter outlet requires the use of a three-prong outdoor extension cord and a 120V power source/wall outlet.

NOTE: The electric starter is mounted to the plastic shroud and is shown in Fig. 4-1 attached to the engine for easier reference.

Electric Starter Button

Pressing the electric starter button engages the engine’s electric starter when plugged into a 120V power source.

Operation

Starting the Engine

WARNING! Always keep hands and feet clear of moving parts. Do not use a pressurized starting fluid. Vapors are flammable.

NOTE: Allow the engine to warm up for a few minutes after starting. The engine will not develop full power until it reaches operating temperatures.

Electric Starter

WARNING! The electric starter is equipped with a grounded three-wire power cord and plug, and is designed to operate on 120-volt AC household current. It must be used with a properly grounded three-prong receptacle at all times to avoid the possibility of electric shock. Follow all instructions carefully prior to operating the electric starter. DO NOT use the electric starter in the rain.

1. Determine that your home’s wiring is a three-wire grounded system. Ask a licensed electrician if you are unsure. If you have a grounded three-prong receptacle, proceed as follows. If you do not have the proper house wiring, DO NOT use the electric starter under any conditions.
2. Insert the ignition key fully into the slot. Make sure it snaps into place. DO NOT turn the ignition key. The engine cannot start unless the key is inserted into the ignition switch.
3. Plug the extension cord into the electric outlet located on the plastic shroud. Plug the other end of the extension cord into a three-prong 120-volt, grounded, AC outlet in a well-ventilated area.
4. Move the throttle control to the FAST (rabbit) position.
5. Move the choke to the ON position (cold engine start). If the engine is warm, place the choke in the OFF position.
6. Push the primer three to five (3-5) times, making sure to cover the vent hole when pushing. If the engine is warm, push the primer only once. Always cover the vent hole when pushing. Cool weather may require priming to be repeated.
7. Push the starter button to start the engine. Once the engine starts, immediately release the starter button. The electric starter is equipped with thermal overload protection; the system will temporarily shut down to allow the starter to cool if the electric starter becomes overloaded.
8. As the engine warms, slowly rotate the choke control to the OFF position. If the engine falters, restart the engine and run with the choke at half choke position for a short period of time, and then slowly rotate the choke into the OFF position.
9. After the engine is running, disconnect the power cord from the electric starter. When disconnecting, always unplug the end at the wall outlet before unplugging the opposite end from the engine.

Recoil Starter

1. Insert the ignition key fully into the slot. Make sure it snaps into place. DO NOT turn the ignition key. The engine cannot start unless the key is inserted into the ignition switch.
2. Move the throttle control to the FAST (rabbit) position.
3. Move the choke to the ON position (cold engine start). If the engine is warm, place the choke in the OFF position.
4. Push the primer three to five (3-5) times, making sure to cover the vent hole when pushing. If the engine is warm, push the primer only once. Always cover the vent hole when pushing. Cool weather may require priming to be repeated.
5. Pull gently on the starter handle until it begins to resist, then pull quickly and forcefully to overcome the compression. Do not release the handle and allow it to snap back. Return the rope SLOWLY to the original position. If required, repeat this step.
6. As the engine warms, slowly rotate the choke control to the OFF position. If the engine falters, restart the engine and run with the choke at half-choke position for a short period of time, and then slowly rotate the choke into the OFF position.

Stopping the Engine

Run the engine for a few minutes before stopping to help dry off any moisture on the engine.

1. Move the throttle control to the STOP position.
2. Remove the ignition key. Removing the key will reduce the possibility of unauthorized starting of the engine while the equipment is not in use. Keep the key in a safe place. The engine cannot start without the ignition key.
3. Wipe any moisture away from the controls on the engine.

To Engage Augers

To engage the augers and start throwing snow, squeeze the auger control against the handle. Release to stop the augers.

Engaging the Drive

Lift up slightly on the handle to allow the rubber paddles on the auger to contact the pavement and propel the snow thrower forward. Pushing downward on the handle will raise the augers off the ground and stop the forward motion.

NOTE: Excessive upward pressure on the handle will result in premature wear on the rubber auger blades, which are not covered by the warranty.

Maintenance & Adjustments

Adjustments

Shave Plate

1. To check the adjustment of the shave plate, place the machine on a level surface. The wheels, the shave plate, and the augers should all contact the level surface. Note that if the shave plate is adjusted too high, snow may blow under the housing. If the shave plate wears out excessively, or the snow thrower does not self-propel, the shave plate may be too low and needs to be adjusted. NOTE: On new snow throwers or machines with a new shave plate installed, the augers may be slightly off the ground.
2. To adjust the shave plate, tip the snow thrower back so that it rests on the handle. Loosen the four lock nuts and bolts that secure the shave plate to the housing. See Fig. 6-1. Move the shave plate to the desired position and retighten the nuts and bolts securely.

Control Cable

As a result of both the control cable and the auger drive belt stretching due to wear, periodic adjustments may be necessary. If the auger seems to hesitate when rotating, proceed as follows:

The upper hole in the control handle provides for an adjustment in cable tension. To adjust, disconnect the end of the control cable from the bottom hole in the control handle and reinsert it in the upper hole. Insert the cable from the outside as shown in Fig. 6-2.

Test the snow thrower to see if there is a noticeable difference. If, after the adjustment to the control cable, the auger still hesitates when rotating, see the Service Section for instructions on replacing the belt.

Chute Assembly

Refer to the Assembly and Set-Up section for instructions on adjusting the chute assembly.

Troubleshooting

Replacement Parts

Customer Support

Please do NOT return the unit to the retailer or dealer without first contacting our Customer Support Department.

If you have difficulty assembling this product or have any questions regarding the controls, operation, or maintenance of this unit, you can seek help from the experts. Choose from the options below:

• Visit us on the web at www.troybilt.com
• Call a Customer Support Representative at (800) 828-5500 or (330) 558-7220
• Write us at Troy-Bilt LLC • P.O. Box 361131 • Cleveland, OH • 44136-0019

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Troy-Bilt Squall 2100 Snow Blower-FAQs