Steel City 65100 Air Cleaner User Manual

Steel City 65100 Air Cleaner

WARRANTY

STEEL CITY TOOLWORKS 5-YEAR LIMITED WARRANTY

Steel City Tool Works, LLC (“SCTW”) warrants all “STEEL CITY TOOL WORKS” machinery to be free of defects in workmanship and materials for a period of 5 years from the date of the original retail purchase by the original owner. SCTW will repair or replace, at its expense and at its option, any SCTW machine, machine part, or machine accessory which in normal use has proven to be defective, provided that the customer returns the product, shipping prepaid, to an authorized service center with proof of purchase and provides SCTW with a reasonable opportunity to verify the alleged defect by inspection.

This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, or lack of maintenance, or to repairs or alterations made or specifically authorized by anyone other than SCTW. Normal wear components are also excluded under this coverage. Every effort has been made to ensure that all SCTW machinery meets the highest quality and durability standards. We reserve the right to change specifications at any time due to our commitment to continuous improvement of the quality of our products.

EXCEPT AS SET FORTH ABOVE, SCTW MAKES NO EXPRESS OR IMPLIED REPRESENTATIONS OR WARRANTIES WITH RESPECT TO ITS MACHINERY, OR ITS CONDITION, MERCHANTABILITY, OR FITNESS FOR ANY PARTICULAR PURPOSE OR USE. SCTW FURNISHES THE ABOVE WARRANTIES INSTEAD OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE HEREBY SPECIFICALLY DISCLAIMED.

SCTW SHALL NOT BE LIABLE FOR ANY (A) SPECIAL, INDIRECT, INCIDENTAL, PUNITIVE OR CONSEQUENTIAL DAMAGES, INCLUDING WITHOUT LIMITATION LOSS OF PROFITS, ARISING FROM OR RELATED TO THIS WARRANTY, THE BREACH OF ANY AGREEMENT OR WARRANTY, OR THE OPERATION OR USE OF ITS MACHINERY, INCLUDING WITHOUT LIMITATION DAMAGES ARISING FROM DAMAGE TO FIXTURES, TOOLS, EQUIPMENT, PARTS OR MATERIALS, DIRECT OR INDIRECT LOSS CAUSED BY ANY OTHER PARTY, LOSS OF REVENUE OR PROFITS, FINANCING OR INTEREST CHARGES, AND CLAIMS BY ANY THIRD PERSON, WHETHER OR NOT NOTICE OF SUCH POSSIBLE DAMAGES HAS BEEN GIVEN TO SCTW; (B) DAMAGES OF ANY KIND FOR ANY DELAY BY OR FAILURE OF SCTW TO PERFORM ITS OBLIGATIONS UNDER THIS AGREEMENT; OR (C) CLAIMS MADE A SUBJECT OF A LEGAL PROCEEDING AGAINST SCTW MORE THAN ONE (1) YEAR AFTER SUCH CAUSE OF ACTION FIRST AROSE.

The validity, construction, and performance of this Warranty and any sale of machinery by SCTW shall be governed by the laws of the Commonwealth of Pennsylvania, without regard to conflicts of laws provisions of any jurisdiction. Any action related in any way to any alleged or actual offer, acceptance, or sale by SCTW, or any claim related to the performance of any agreement, including without limitation this Warranty, shall take place in the federal or state courts in Allegheny County, Pennsylvania.

STEEL CITY TOOLWORKS

PRODUCT SPECIFICATIONS

Motor Specifications

• Type: Induction, Ball Bearing
• Continuous Duty Horsepower: 1/8
• Amps: 2.3
• Voltage: 120
• Phase: Single
• Hertz: 60
• RPM: 1180 (no load)

Product Specifications

• Noise Level (Decibel): 66 dB
• CFM: 850
• Outer Filter: 5 micron, electrostatic
• Inner Filter: 1 micron
• Filter Cycle (20’ x 20’ x 8’): 16 times per hour

Product Dimensions

• Footprint: 28” x 24” (71cm x 61cm)
• Length: 28” (71cm)
• Width: 24” (61cm)
• Height: 12” (30.5cm)
• Weight: 55 Lbs. (25Kg)

Shipping Dimensions

• Carton Type: Cardboard
• Length: 30-3/8” (77cm)
• Width: 26” (66cm)
• Height: 14.2 (36cm)
• Gross Weight: 68.2 Lbs. (31Kg)

ACCESSORIES AND ATTACHMENTS

WARNING

Use only accessories recommended for this machine. Using other accessories may cause serious injury and damage to the machine.

Contact your local Steel City dealer for accessories, or visit our website at www.steelcitytoolworks.com.

DEFINITION OF TERMS

Below are some terms that will help you to understand and set up your Air Cleaner and design your own Air Cleaner System.

Air Cleaner or Ambient Air Cleaner – A machine used to filter dry airborne wood dust.
Dust Collector – A machine used to collect fine wood dust and chips.
Dust Collection System – A dust collector connected to multiple woodworking machines utilizing various types of hose/pipe and fittings.
C.F.M. = Cubic Feet/Minute – A measurement of the amount of air volume that can move through a dust collector in one minute.
Static Pressure – A measurement of the amount of resistance to airflow in a dust collection system.
One Micron – One micron is equal to one millionth of a meter.

FEATURE IDENTIFICATION

• A. Air Cleaner
• B. Handle
• C. Eye-bolt
• D. Electrostatic Filter
• E. Intake Side
• F. Exhaust Side

GENERAL SAFETY

WARNING

TO AVOID serious injury and damage to the machine, read and follow all Safety and Operating Instructions before assembling and operating this machine. This manual is not totally comprehensive. It does not and can not convey every possible safety and operational problem that may arise while using this machine. The manual will cover many of the basic and specific safety procedures needed in an industrial environment.

All federal and state laws and any regulations having jurisdiction covering the safety requirements for use of this machine take precedence over the statements in this manual. Users of this machine must adhere to all such regulations.

Below is a list of symbols that are used to attract your attention to possible dangerous conditions.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

 DANGER

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

WARNING

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

CAUTION

Indicates a potentially hazardous situation, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

CAUTION

CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

NOTICE

This symbol is used to alert the user to useful information about the proper operation of the machine.

PRODUCT SAFETY

1. Serious personal injury may occur if normal safety precautions are overlooked or ignored. Accidents are frequently caused by a lack of familiarity or failure to pay attention. Obtain advice from a supervisor, instructor, or another qualified individual who is familiar with this machine and its operations.
2. Every work area is different. Always consider safety first, as it applies to your work area. Use this machine with respect and caution. Failure to do so could result in serious personal injury and damage to the machine.
3. Prevent electrical shock. Follow all electrical and safety codes, including the National Electrical Code (NEC) and the Occupational Safety and Health Regulations (OSHA). All electrical connections and wiring should be made by qualified personnel only.
4. TO REDUCE the risk of electrical shock. DO NOT use this machine outdoors. DO NOT expose to rain. Store indoors in a dry area.
5. STOP using this machine if at any time you experience difficulties in performing any operation. Contact your supervisor, instructor, or machine service center immediately.
6. Safety decals are on this machine to warn and direct you on how to protect yourself or visitors from personal injury. These decals MUST be maintained so that they are legible. REPLACE decals that are not legible.
7. DO NOT leave the air cleaner plugged into the electrical outlet. Unplug the air cleaner from the outlet when not in use and before servicing, changing bags, unclogging, and cleaning.
8. ALWAYS turn the power switch “OFF” before unplugging the air cleaner.
9. DO NOT handle the plug or air cleaner with wet hands.
10. NEVER use the air cleaner near any flammable or combustible liquids.
11. NEVER use the air cleaner to dissipate fumes or smoke. NEVER pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
12. USE only as described in this manual. USE accessories only recommended by Steel City.
13. DO NOT pull the air cleaner by the power cord. NEVER allow the power cord to come in contact with sharp edges, hot surfaces, oil, il or grease.
14. REPLACE a damaged cord immediately. DO NOT use a damaged cord or plug. If the air cleaner is not operating properly, or has been damaged, left outdoors, or has been in contact with water.
15. DO NOT use the air cleaner as a toy. DO NOT use near or around children.
16. DO NOT insert fingers or foreign objects into the dust intake port. Keep hair, loose clothing, fingers, and all body parts away from openings and moving parts of the air cleaner.
17. PERIODICALLY INSPECT the filter for any cuts, rips, or tears. NEVER operate the air cleaner with a damaged filter.
18. The air cleaner is designed for home use or light commercial duty ONLY.
19. CONNECT the air cleaner to a properly grounded outlet only. See grounding instructions.

ELECTRICAL REQUIREMENTS

WARNING

TO PREVENT electrical shock, follow all electrical and safety codes, including the National Electrical Code (NEC) and the Occupational Safety and Health Regulations (OSHA). All electrical connections and wiring should be made by qualified personnel only.

TO REDUCE the risk of electrical shock, DO NOT use the machine outdoors. DO NOT expose to rain. Store indoors in a dry area.

DO NOT connect the machine to the power source before you have completed the setup process. DO NOT connect the machine to the power source until instructed to do so.

GROUNDING INSTRUCTIONS

In the event of a malfunction or breakdown, GROUNDING provides the path of least resistance for electric current and reduces the risk of electric shock. This machine is equipped with an electric cord that has an equipment-grounding conductor and a grounding plug. The plug MUST be plugged into a matching electrical receptacle that is properly installed and grounded in accordance with ALL local codes and ordinances.

If a plug is provided with your machine, DO NOT modify the plug. If it will not fit your electrical receptacle, have a qualified electrician install the proper connections to meet all local and state requirements. All connections must also adhere to all of OSHA mandates.

IMPROPER ELECTRICAL CONNECTION of the equipment- grounding conductor can result in risk of electric shock. The conductor with the green insulation (with or without yellow stripes) is the equipment-grounding conductor.

DO NOT connect the equipment-grounding conductor to a live terminal if repair or replacement of the electric cord or plug is necessary.

Check with a qualified electrician or service personnel if you do not completely understand the grounding instructions, or if you are not sure the tool is properly grounded.

UNPACKING & INVENTORY

This Air Cleaner will require a minimal amount of assembly.

Remove all of the parts from the shipping box and lay them on a clean work surface. Compare the items to figure 1-2, and verify that all items are accounted for before discarding the shipping box.

WARNING

If any parts are missing, do not attempt to plug in the power cord and turn “ON” the Air Cleaner. The Air Cleaner should only be turned “ON” after all the parts have been obtained and installed correctly. For missing parts, contact Steel City at 1-877-SC4-TOOL.

CAUTION: Make certain shipping blocks have been removed from between the cabinet and blower assembly before the unit is turned on. You will have to remove the filters to access shipping blocks.

The following items are to be provided in the shipping box:

ASSEMBLY

WARNING

1. DO NOT assemble the Air Cleaner until you are sure the tool IS NOT plugged in.
2. DO NOT assemble the Air Cleaner until you are sure the power switch is in the “OFF” position.
3. For your own safety, DO NOT connect the machine to the power source until the machine is completely assembled and you have read and understand the entire Owner’s Manual.

The Air Cleaner can be used as a portable or stationary unit. As a portable unit, it can be moved and placed near the work to be done. As a stationary unit, it can be hung overhead in the shop. Determine which type of use is best suited for your applications and proceed to that section in the assembly instructions.

PORTABLE UNIT ASSEMBLY

MAKE CERTAIN THE AIR CLEANER IS DISCONNECTED FROM THE POWER SOURCE.

1. Place the Air Cleaner on its side. Locate the self-adhesive rubber pads supplied with the unit. Carefully place one rubber pad on each bottom corner of the Air Cleaner. The rubber pads will help eliminate vibration and noise.
   CAUTION: For operator safety, we suggest that the unit be clamped down when used on a workbench or positioned on sawhorses.
2. There are two lifting handles located on each side of the air cleaner. These handles should be used to carry the Air Cleaner from place to place. To avoid damage to the air filters, carry the air cleaner with the filters positioned away from your body.
   CAUTION: This Air Cleaner weighs approximately 55 pounds.

STATIONARY UNIT ASSEMBLY

WARNING

THIS TOOL WEIGHS APPROXIMATELY 55 POUNDS. MAKE CERTAIN THE UNIT IS SECURELY SUPPORTED WHEN MOUNTING TO A CEILING OR OVERHEAD SUPPORT.

1. Remove four screws, one of which is shown at (A), from the top of the Air Cleaner (B). See figure 2-1.
2. Thread a flange nut 5/16-18 approximately half-way onto the eye-bolt 5/16-18 x 1-1/2” ).
3. Thread the eye-bolt with the flange nut assembled into the hole where the screw was removed in STEP 1.
   NOTE: Thread each eye-bolt eight complete turns into the threaded hole.
4. Figure 2-2 shows one of the four eye-bolts (E) assembled to the top of the Air Cleaner. NOTE: To adjust the height of the Air Cleaner, loosen flange nuts (F) and rotate eye-bolts as necessary. IMPORTANT: For safety reasons, eye-bolts must be threaded at least eight complete turns into the tapped hole in the top of the Air Cleaner. Make certain the flange nuts are tightened down against the surface of the Air Cleaner after height adjustments are made.

WARNING

NEVER SECURE MOUNTING HARDWARE TO DRYWALL, DROP CEILING TILE/FRAME, OR NONSTRUCTURAL MEMBERS.

WARNING

KEEP A MINIMUM OF SEVEN FEET BETWEEN THE BOTTOM OF THE AIR CLEANER AND THE FLOOR.

DO NOT use a rope, cable, or power cord to suspend the unit from the ceiling. We recommend that a chain be used and rated for a minimum of a 150-pound working load to firmly support the Air Cleaner.

IMPORTANT: When determining a location to mount the unit, the Air Cleaner will operate more efficiently when the air flow is unrestricted. Do not locate the unit in a corner or near any heating or cooling vents.

OPERATIONS

CAUTION: Make certain shipping blocks have been removed from between the cabinet and blower assembly before the unit is turned on.

FUNCTION

This Air Cleaner is furnished with two filters: an outer pre-filter, which filters particles that are five microns and larger, and a secondary disposable three-pocket inner filter that captures 91% of the dust particles that are one micron and larger (one micron = one millionth of a meter). The Air Cleaner will filter the air in a room measuring 20’ x 20’ x 8’ sixteen times an hour. If desired, multiple units can be used to filter larger areas.

CONNECTING TOOL TO POWER SOURCE

A separate electrical circuit should be used for your tools. This circuit should not be less than #14 A.W.G. wire and should be protected with a 15-amp time-lag fuse. Have a qualified electrician repair or replace the damaged or worn cord immediately. Before connecting the motor to the power line, make certain the switch is in the “OFF” position, and be sure that the electric current is of the same characteristics as stamped on the motor nameplate. All line connections should make good contact. Running on low voltage will damage the motor.

ON/OFF SWITCH

The Air Cleaner is supplied with an in-line rocker switch (A) located on the power cord. To START or STOP the unit, press downward on the rocker switch.

WARNING

DO NOT operate this unit without the filters in place.

NOTE: The Air Cleaner may produce a slight odor for the first couple of hours of operation due to the protective coating that is applied to internal components. This odor will dissipate and should be disregarded.

WARNING

DO NOT USE THIS UNIT TO FILTER METAL DUST.
Combining wood and metal dust can create an explosion or fire hazard. This Air Cleaner is intended for use where only dry airborne dust is present. Its use should be limited to non-explosive, non-metallic atmospheres.

WARNING

NEVER SECURE MOUNTING HARDWARE TO DRYWALL, DROP CEILING TILE/FRAME, OR NONSTRUCTURAL MEMBERS.

WARNING

KEEP A MINIMUM OF SEVEN FEET BETWEEN THE BOTTOM OF THE AIR CLEANER AND THE FLOOR.

MAINTENANCE

CHANGING AND CLEANING FILTERS

WARNING

Turn the power switch “OFF” and unplug the power cord from its power source prior to any maintenance.

1. Disconnect the machine from the power source.
2. Lift and pull out the bottom of the electrostatic filter (A). See figure 1-1.
3. Remove the three-pocket inner filter (B) in the same manner as the electrostatic filter. See figure 1-2.
4. Install both filters in the reverse order in which they were removed. NOTE: Make certain the AIRFLOW arrow on each filter is pointing inward toward the rear of the Air Cleaner.
5. Both the electrostatic filter and the three-pocket inner filter should be replaced once a year. The electrostatic filter should be cleaned once a month or more often, depending on use. When there is a heavy buildup of dust on the electrostatic filter, it should be cleaned. The three-pocket inner filter cannot be cleaned. If either filter is torn, bent, or damaged in any way, it should be replaced immediately.
   The electrostatic filter can be cleaned in one of three ways. Method one is using a shop-vac to remove the dust. Method two is using compressed air to blow the dust out of the filter. Method three is to wash with soap and water.

WARNING

Compressed air can be dangerous. For operator safety, DO NOT exceed an air pressure of 30 PSI or point the air nozzle toward anyone or aim the nozzle at your own body. Always wear safety glasses and a dust mask when performing this procedure.

LUBRICATION

The Air Cleaner has sealed, lubricated bearings in the motor housing that do not require any additional lubrication from the operator.

CAUTION: DO NOT USE FLAMMABLE MATERIALS to clean the Air Cleaner.

WARNING

Repairs to the Air Cleaner should be performed by trained personnel only. Contact your nearest Steel City Authorized Service Center for authorized service. Unauthorized repairs or replacement with non-factory parts could cause serious injury to the operator and damage to the Air Cleaner.

TROUBLESHOOTING GUIDE

TO PREVENT INJURY TO YOURSELF or damage to the Air Cleaner, turn the switch to the “OFF” position and unplug the power cord from the electrical receptacle before making any adjustments.

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Steel City 65100 Air Cleaner- FAQs