Delta AP300 Portable Dust Collector User Manual

Delta AP300 Portable Dust Collector

GENERAL SAFETY RULES

1. FOR YOUR OWN SAFETY, READ THE INSTRUCTION MANUAL BEFORE OPERATING THE MACHINE. Learning the machine’s application, limitations, and specific hazards will greatly minimize the possibility of accidents and injury.
2. WEAR EYE AND HEARING PROTECTION. ALWAYS USE SAFETY GLASSES. Every day, eyeglasses are NOT safety glasses. USE CERTIFIED SAFETY EQUIPMENT. Eye protection equipment should comply with ANSI Z87.1 standards. Hearing equipment should comply with ANSI S3.19 standards.
3. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry that may get caught in moving parts. Nonslip footwear is recommended. Wear a protective hair covering to contain long hair.
4. DO NOT USE THE MACHINE IN A DANGEROUS ENVIRONMENT. The use of power tools in damp or wet locations or in rain can cause shock or electrocution. Keep your work area well-lit to prevent tripping or placing arms, hands, and fingers in danger.
5. MAINTAIN ALL TOOLS AND MACHINES IN PEAK CONDITION. Keep tools sharp and clean for the best and safest performance. Follow instructions for lubricating and changing accessories. Poorly maintained tools and machines can further damage the tool or machine and/or cause injury.
6. CHECK FOR DAMAGED PARTS. Before using the machine, check for any damaged parts. Check for alignment of moving parts, binding of moving parts, breakage of parts, and any other conditions that may affect its operation. A guard or any other part that is damaged should be properly repaired or replaced. Damaged parts can cause further damage to the machine and/or injury.
7. KEEP THE WORK AREA CLEAN. Cluttered areas and benches invite accidents.
8. KEEP CHILDREN AND VISITORS AWAY. Your shop is a potentially dangerous environment. Children and visitors can be injured.
9. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure that the switch is in the “OFF” position before plugging in the power cord. In the event of a power failure, move the switch to the “OFF” position. An accidental start-up can cause injury.
10. USE THE GUARDS. Check to see that all guards are in place, secured, and working correctly to reduce the risk of injury.
11. REMOVE ADJUSTING KEYS AND WRENCHES BEFORE STARTING THE MACHINE. Tools, scrap pieces, and other debris can be thrown at high speed, causing injury.
12. USE THE RIGHT MACHINE. Don’t force a machine or an attachment to do a job for which it was not designed. Damage to the machine and/or injury may result.
13. USE RECOMMENDED ACCESSORIES. The use of accessories and attachments not recommended by Delta may cause damage to the machine or injury to the user.
14. USE THE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. See the Extension Cord Chart for the correct size depending on the cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
15. SECURE THE WORKPIECE. Use clamps or a vise to hold the workpiece when practical. Loss of control of a workpiece can cause injury.
16. FEED THE WORKPIECE AGAINST THE DIRECTION OF THE ROTATION OF THE BLADE, CUTTER, OR ABRASIVE SURFACE. Feeding it from the other direction will cause the workpiece to be thrown out at high speed.
17. DON’T FORCE THE WORKPIECE ON THE MACHINE. Damage to the machine and/or injury may result.
18. DON’T OVERREACH. Loss of balance can make you fall into a working machine, causing injury.
19. NEVER STAND ON THE MACHINE. Injury could occur if the tool tips, or if you accidentally contact the cutting tool.
20. NEVER LEAVE THE MACHINE RUNNING UNATTENDED. TURN THE POWER OFF. Don’t leave the machine until it comes to a complete stop. A child or visitor could be injured.
21. TURN THE MACHINE “OFF”, AND DISCONNECT THE MACHINE FROM THE POWER SOURCE before installing or removing accessories, before adjusting or changing set-ups, or when making repairs. An accidental start-up can cause injury.
22. MAKE YOUR WORKSHOP CHILDPROOF WITH PADLOCKS, MASTER SWITCHES, OR BY REMOVING STARTER KEYS. The accidental start-up of a machine by a child or visitor could cause injury.
23. STAY ALERT, WATCH WHAT YOU ARE DOING, AND USE COMMON SENSE. DO NOT USE THE MACHINE WHEN YOU ARE TIRED OR UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR MEDICATION. A moment of inattention while operating power tools may result in injury.

GROUNDING INSTRUCTIONS

1. All grounded, cord-connected machines: In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This machine is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances. Do not modify the plug provided – if it will not fit the outlet, have the proper outlet installed by a qualified electrician. Improper connection of the equipment-grounding conductor can result in the risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal. Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the machine is properly grounded. Use only 3-wire extension cords that have 3-prong grounding type plugs and matching 3-conductor receptacles that accept the machine’s plug, as shown in Fig. A. Repair or replace damaged or worn cords immediately.
2. Grounded, cord-connected machines intended for use on a supply circuit having a nominal rating less than 150 volts: If the machine is intended for use on a circuit that has an outlet that looks like the one illustrated in Fig. A, the machine will have a grounding plug that looks like the plug illustrated in Fig. A. A temporary adapter, which looks like the adapter illustrated in Fig. B, may be used to connect this plug to a matching 2-conductor receptacle as shown in Fig. B if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician. The green-colored rigid ear, lug, and the like, extending
   from the adapter must be connected to a permanent ground such as a properly grounded outlet box. Whenever the adapter is used, it must be held in place with a metal screw.
   NOTE: In Canada, the use of a temporary adapter is not permitted by the Canadian Electric Code.
3. 240 VOLT SINGLE PHASE OPERATION
   The motor supplied with your machine is a dual-voltage, 120/240-volt motor. It is shipped ready-to-run for 120-volt operation. However, it can be converted for 240-volt operation. A qualified electrician should do the conversion, or the machine can be taken to an Authorized Delta Service Center. When completed, the machine must conform to the National Electric Code and all local codes and ordinances. The machine is converted by re-wiring the motor for 240 volts, installing a 240-volt plug on the power supply cord, and replacing the switch with one that is rated for 240-volt operation. Be sure the 240-volt plug is only used in an outlet having the same configuration as the plug illustrated in Fig. C. No adapter should be used with the 240-volt plug.

EXTENSION CORDS

WARNING: Use proper extension cords. Make sure your extension cord is in good condition and is a 3-wire extension cord that has a 3-prong grounding type plug and a matching receptacle that will accept the machine’s plug. When using an extension cord, be sure to use one heavy enough to carry the current of the machine. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. Fig. D-1 or D-2 shows the correct gauge to use depending on the cord length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

FUNCTIONAL DESCRIPTION

The Delta ShopMaster Model AP300 is a portable single-stage dust collector.

NOTICE: THE PHOTO ON THE MANUAL COVER ILLUSTRATES THE CURRENT PRODUCTION MODEL. ALL OTHER ILLUSTRATIONS CONTAINED IN THE MANUAL ARE REPRESENTATIVE ONLY AND MAY NOT DEPICT THE ACTUAL COLOR, LABELING, OR ACCESSORIES AND ARE INTENDED TO ILLUSTRATE TECHNIQUE ONLY.

CARTON CONTENTS

1. Dust collector
2. Hose
3. Dust bag
4. Exhaust flange
5. Exhaust flange gasket
6. Intake funnel
7. Intake support angle brace
8. Upper support bracket
9. Lower tube support
10. Casters (4)
11. Lower tube support clamps (2)
12. Adjustable locking lever
13. Hose clamps (2)
14. 5/16-18×5/8″ Button head carriage bolt (2)
15. 5/16″ Lockwasher
16. 5/16-18 Flange hex nut (6)
17. 5/16-18×5/8″ Hex head screw (4)
18. Intake cap
19. M8.4 Flat washer
20. 3/8-16 Flange Hex nut (4)

UNPACKING AND CLEANING

Carefully unpack the machine and all loose items from the shipping container(s). Remove the protective coating from all unpainted surfaces. This coating may be removed with a soft cloth moistened with kerosene (do not use acetone, gasoline or lacquer thinner for this purpose). After cleaning, cover the unpainted surfaces with a good-quality household floor paste wax.

ASSEMBLY

ASSEMBLY TOOLS REQUIRED

1. 1/2” & 9/16″ Open or Box End Wrench – not provided
2. 1/2” & 9/16″ Socket and Drive – not provided
3. Flat or Phillips Screwdriver – not provided

ASSEMBLY TIME ESTIMATE 1-2 hrs.

CASTERS

1. Place the dust collector on its side.
2. Insert the bolt on the caster through the four holes (A) Fig. 3 in the base of the dust collector.
3. Thread a 3/8-16 flange hex nut (B) Fig. 4 onto each of the four bolts and tighten securely.

EXHAUST FLANGE

1. Align the holes in the exhaust flange (A), Fig. 5, with the holes in the exhaust flange gasket (B).
2. Insert a 5/16-18×5/8″ hex head bolt through the exhaust flange, exhaust flange gasket, and the base unit as shown in Fig. 6.
3. Thread a 5/16 18 hex nut (B) onto the 5/16-18×5/8″ hex head bolt (A), Fig. 6, and tighten securely.
4. Repeat this process for the three remaining bolts.

DUST PORT TUBE AND CONNECTOR TO DUST COLLECTOR BODY

1. Place the tube clamp (A), Fig. 7, on the lower support tube holder (B).
2. Insert the lower tube support (A) into the tube support holder (B) as shown in Fig. 8.
3. Place a tube clamp (A) onto the lower tube support as shown in Fig. 9.
4. Align the two holes in the intake support angle brace (A), Fig. 10, with the two holes in the intake funnel (B).
5. Fasten the intake support angle brace to the intake funnel by inserting the two 5/16-18×5/8″ button head carriage bolts (C) through the intake funnel (B) and the intake support angle brace (A) as shown in Fig. 11.
6. Thread a 5/16-18″ flange hex nut (C) Fig. 12, onto the bolt (B) and tighten securely.
7. Attach the upper support bracket (B), Fig. 13 to the intake support angle brace (C) with the adjustable locking lever (D). NOTE: PLACE A M8.4 FLAT WASHER (E) AND A 5/16” LOCK WASHER (F) FIG. 13, ONTO THE LOCKING LEVER SCREW BEFORE ATTACHING TO THE INTAKE SUPPORT ANGLE BRACE.
8. Place the intake funnel assembly (A), the lower support tube (B,) Fig. 14, and secure with the tube clamp (C).

VACUUM HOSE TO DUST COLLECTOR

Disconnect the machine from the power source!

1. Place the intake cap holder (D) on the dust collector as shown in Fig. 15. NOTE: DO NOT COVER THE INTAKE PORT WITH THE INTAKE CAP WHEN ATTACHING THE HOSE TO THE INTAKE PORT.
2. Place the hose clamp (A), Fig. 15, onto one end of the vacuum hose (B) and slide the hose around the intake port (C) as shown in Fig. 16. Tighten the hose clamp (A).
3. Place the remaining hose clamp (A), Fig. 17, around the other end of the hose (B), slide the hose (B) onto the intake funnel (C), and tighten the hose clamp (A). NOTE: If desired, the intake funnel (C) can be rotated to the vertical position, as shown in Fig. 18.

DUST BAG TO DUST COLLECTOR

WARNING: Disconnect the machine from the power source!

Loosely thread the end of the dust bag strap (A) through the clamp (B) as shown in Fig. 19. Place the open end of the dust bag (C), Fig. 19, over the outlet flange (D), Fig. 20, and firmly pull the strap (A) to fasten the dust collection bag to the outlet flange.

OPERATION

WARNING: For operator safety, make certain the dust intake port is covered with the hose before operating the machine. The rotating fan inside the blower housing is accessible through the dust intake port and is hazardous. Make sure the intake cap covers the intake port when the hose is removed. Always wear proper apparel. Do not wear jewelry and keep fingers and all foreign objects out of the dust intake port. Always follow the safety rules of this manual.

OPERATIONAL CONTROLS AND ADJUSTMENTS

STARTING AND STOPPING DUST COLLECTOR

1. The on/off switch (A) Fig. 24, is located on the front of the machine. To turn the machine “ON”, move the switch up to the “ON” position.
2. To turn the machine “OFF”, move the switch (A) down to the “OFF” position. MAKE SURE THAT THE SWITCH IS IN THE “OFF” POSITION BEFORE PLUGGING IN THE POWER CORD. IN THE EVENT OF A POWER FAILURE, MOVE THE SWITCH TO THE “OFF” POSITION. AN ACCIDENTAL START-UP CAN CAUSE INJURY.

LOCKING SWITCH IN THE “OFF” POSITION

IMPORTANT: When the machine is not in use, the switch should be locked in the “OFF” position to prevent unauthorized use. To lock the machine, grasp the switch toggle (B), Fig. 25, and pull it out of the switch as shown. With the switch toggle (B) removed, the switch will not operate. However, should the switch toggle be removed while the machine is running, it can be turned “OFF” once, but cannot be restarted without re-inserting the switch toggle (B).

MACHINE USE

This versatile dust collector is light, compact, and can easily be transported for use in and out of the workshop. This dust collector can be used with many different types of woodworking machinery, as shown in Figs. 26, 27, and 28. Fig. 26 illustrates the dust collector used with a router. Note that the intake port is adjusted so that dust created by the router will be collected.

Fig. 27 illustrates the dust collector used with a table saw. Note that the intake port is removed from the lower tube support. The intake funnel can be clamped to a tool as shown.

Fig. 28 illustrates the dust collector used with a drum sander that is equipped with a dust removal port. The 4″ hose can be connected directly to the dust removal port.

TRANSPORTATION AND STORAGE

1. The dust collector features a convenient carrying handle with rubber grip (A) Fig. 29, which allows the unit to be carried easily from one job area to another.
   IMPORTANT: THE DUST COLLECTOR WEIGHS APPROXIMATELY 46 LBS. CARE SHOULD BE TAKEN WHEN LIFTING AND TRANSPORTING THE MACHINE.
2. In addition to the carrying handle, the machine features a storage mounting bracket (B) Fig. 30, with a hole for mounting the dust collector to a wall or wooden support when not in use.

TROUBLESHOOTING

For assistance with your machine, visit our website at www.deltamachinery.com for a list of service centers or call the DELTA Machinery help line at 1-800-223-7278 (In Canada, call 1-800-463-3582).

MAINTENANCE

WARNING: Before any maintenance or service is performed, be sure the dust collector is disconnected from the power source to prevent accidental starting. All maintenance other than the items recommended in this manual should be performed by an authorized Delta Service Center.

1. WARNING: Always disconnect the machine from the power source before performing any maintenance procedures.
2. The condition of the dust bag should be checked periodically for damage and emptied on a regular basis. Do not transport the machine with a full dust bag.
3. Clean and apply a dry silicone lubricant monthly to the impeller to remove any dirt or build-up of pitch, gum, and wood shavings.
4. WARNING: Always make sure that the intake cap (A), Fig. 31, covers the intake port when the hose is not connected to the machine.

KEEP THE MACHINE CLEAN

Periodically blow out all air passages with dry compressed air. All plastic parts should be cleaned with a soft damp cloth. NEVER use solvents to clean plastic parts. They could possibly dissolve or otherwise damage the material. Wear ANSI Z87.1 safety glasses while using compressed air.

FAILURE TO START

Should your machine fail to start, check to make sure the prongs on the cord plug are making good contact in the outlet. Also, check for blown fuses or open circuit breakers in the line.

SERVICE

PARTS, SERVICE, OR WARRANTY ASSISTANCE

All Delta Machines and accessories are manufactured to high-quality standards and are serviced by a network of Porter-Cable • Delta Factory Service Centers and Delta Authorized Service Stations. To obtain additional information regarding your Delta quality product or to obtain parts, service, warranty assistance, or the location of the nearest service outlet, please call 1-800-223-7278 (In Canada call 1-800-463-3582).

ACCESSORIES

A complete line of accessories is available from your Delta Supplier, Porter-Cable • Delta Factory Service Centers, and Delta Authorized Service Stations. Please visit our website www.deltamachinery.com for a catalog or for the name of your nearest supplier.

WARNING: Since accessories other than those offered by Delta have not been tested with this product, use of such accessories could be hazardous. For the safest operation, only Delta-recommended accessories should be used with this product.

WARRANTY

Two-Year Limited New Product Warranty

Delta will repair or replace, at its expense and at its option, any new Delta machine, machine part, or machine accessory which in normal use has proven to be defective in workmanship or material, provided that the customer returns the product prepaid to a Delta factory service center or authorized service station with proof of purchase of the product within two years and provides Delta with reasonable opportunity to verify the alleged defect by inspection. For all refurbished Delta products, the warranty period is 180 days. Delta may require that electric motors be returned prepaid to a motor manufacturer’s authorized station for inspection and repair or replacement. Delta will not be responsible for any asserted defect which has resulted from normal wear, misuse, abuse or repair or alteration made or specifically authorized by anyone other than an authorized Delta service facility or representative. Under no circumstances will Delta be liable for incidental or consequential damages resulting from defective products. This warranty is Delta’s sole warranty and sets forth the customer’s exclusive remedy with respect to defective products; all other warranties, express or implied, whether of merchantability, fitness for purpose, or otherwise, are expressly disclaimed by Delta.

For more manuals by Delta, visit ManualsLibraryy

Delta AP300 Portable Dust Collector-FAQs