Shenzhen Siliconductor PV-G1000 PV Smart Gateway
Overview
Manual Overview
This manual contains detailed introductions of PV Intelligent Data Acquisition Gateway series products (abbreviated as “Gateway” in the following) about functional performances, installation methods. Before installing or using the devices, please read the instructions, requirements, and precautions in the user manual carefully.
Operating Personnel
This manual is suitable for device Installers, O&M Staff, FAEs, Technical Support Engineers, Sales Engineers, and Power Station owners.
Revision Record
Notice
All or part of the products, services, and features described in the manual may not be within the purchase scope or the usage scope. The purchased products, services, and features are stipulated by the commercial contracts signed between Siliconductor and the customer. This user manual will be updated at irregular intervals and is subject to change without notice. Unless otherwise specified, this user manual is only used as an operation guide; all statements, information, and recommendations in the manual are provided “AS IS” without warranties, guarantees, or representations of any kind, either express or implied.
FCC Warning
Please take note that changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. This device complies with Part 15 of the FCC Rules. The operation is subject to the following two conditions:
- This device may not cause harmful interference, and
- This device must accept any interference received, including interference that may cause undesired operation.
This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with a minimum distance of 20 cm between the radiator & your body.
Precautions
Liability Exemption
Before shipping, storage, installation, operation, useand maintenance of the product, please read this user manual and conduct a comprehensive product implementation research. The product must be used under the conditions that comply with the design specifications; the use process shall strictly follow the precautions in this user manual, and comply with applicable local laws, regulations, standards, and code requirements. In the event of any of the following, the manufacturer does not assume liability for quality, warranty, or product safety:
- Damage and accidents that are attributed to force majeure.(including but not limited to earthquake, flood, fire, war, and other extreme conditions);
- Product damage and accidents that are attributed to improper transportation conditions;
- Product damage and accidents that are attributed to improper storage;
- The installation & use process does not comply with applicable local laws & regulations, and also does not meet the requirements of the local standard.
- Non-professional, untrained personnel operate and use the device;
- Disassemble or change products and modify the software code without authorization or permission;
- To operate devices outside the range permitted by technical parameters, or use devices out of the warranty period;
- Any personal injury, death, and property loss caused by the action of negligence, intentional, gross negligence, or improper operation of the user or a third party (not the reason of the Manufacturer).
Requirements for Operators
- Each operator should read the user manual and be aware of the requirements and precautions.
- Operators should know the structures & working principles of grid-connected
photovoltaic generation systems; - Operators should comply with safety regulations and requirements related to electric systems, mechanical operation, and working at high elevations above the ground scene;
- Operators should comply with the relevant regulations and standards related to safety and electrical in the country or region where the device is used;
- Operators should be well-trained by SLC on product installation & operating and be familiar with the operation and use of devices;
- Wear of personnel protective equipment and make good insulation protection; Strictly prohibit wearing conductive metallic jewelry(such as watches and rings).
Requirements for Operational Environment
Before operation：
- Ensure that the devices are stored in a suitable temperature & humidity, clean & dry, and well-ventilated environment;
- Avoid storing the device in an environment with large amounts of dust and volatile gases.
- Strictly prohibited to install, use, and operate the devices in inclement weather. (such as lightning, rainstorm, and strong wind)- Mounting tools should be safe and professional, which should be insulated and qualified for electrical operation and should not be overloaded.
During Installation：
- Ensure that the cable connections are tight and well-insulated.
- Ensure that there is no voltage in the strings by switching off the RSD/MRSD, inverter, and power supply.
- During installation, do not touch any components other than those required for wiring work.
During Run Time：
- Do not touch the devices intentionally to avoid electric shock, burns, or other accidents.
Product Introduction
Brief Introduction on Gateway
The PV Intelligent Data Acquisition Gateway (abbreviated as“Gateway ”ithe followingws) is aA
communication facility is set up in the PV module-level shutdown system. Through the flexible and automatic networking mechanism and high-speed and stable communication mode, the gateway can quickly identify the shutdown instruction and shut off the PV module to ensure the safety of the photovoltaic system. At the same time, the gateway can monitor the module’s running status in real-time and upload messages to the cloud platform to implement intelligent operation and maintenance management for the PV power station. The gateway is designed to perform a function with matched supporting parts.
Product Models
This user manual mainly covers the following product models：
Product Structure Drawing
Icon Descriptions
Networking Scenarios
The following diagram shows the networking scenario of the shutdown device and the intelligent acquisition gateway.
The following diagram shows the networking scenario of the optimizer and the intelligent acquisition gateway:
Site Installation
Matters Need Attention
- Conduct full site research, leave enough space, and plan reasonably for the installationpositiononbothgateway and the waterproof control box kit;
- Strictly prohibited to install a gateway outside a waterproof box or exposed to a soaking scene;
- Ensure the cable length is connected.
- Strictly prohibited to store flammable and explosive the installation area of the gateway & matched kit box..
Gateway & Functional Kit Package
Open-Packaging Inspection
- Outer Packing Carton Inspection: Any packaging damage (including carton broken, holes, or other bad carton conditions) may result in devices being damaged in the carton. Soplease contact your dealer directly and do not open the carton you find. The packaging is in bad condition.
- Devices InspectionIfpackaging is good, the box and the inside contents are complete and intact. If any items are missing or damaged, contact your dealer as soon as possible.
Installation Procedure
This product can use the following two communication methods：
A. 4G communication mode:
Insert a 4G card：
- Ensure the Gateway is powered off before installing the SIM card.
- Push the Gateway clip upward to unlock from the rail and open the upper cover.
- Push upward to open the metal cover of the SIM card holder and insert the NANO SIM card. Note: to keep the SIM card gap and make sure the card tray gap is in the same direction when inserting.
- Press the card holder cover and push down to lock the SIM card.
- Cover the Gateway upper cover back and lock it down to the rail.
Install the suction cup 4G antenna to a suitable place and connect it to the gateway 4G antenna port(Attention:
The antenna is vertically attached to the metal, and the distance from the surrounding metal is greater than 20CM).
B. WIFI communication mode
- Install the Wi-Fi antenna in a suitable place and connect it to the gateway WIFI antenna port(Attention: The antenna is vertically attached to the metal, and the distance from the surrounding metal is greater than20CM.
- Connect the magnet ring to the gateway coupling interface port through a wire (No need to distinguish positive and negative poles); the wire should be wrapped 3 times around the magnet ring.
- In a networking system, the DC bus must pass through the magnetic ring (see 3.5 Networking Scenario)， so that the DC bus can be both positive and negative, but if it passes through multiple DC buses, they must all be positive or negative.
- Connect to the power interface by wire.
- If there is an emergency stop button used in the Gateway & functional kit package, then connect them through a wire (No need to distinguish positive and negative poles).
Smart Operation & Maintenance Platform
The Gateway works rely on coordinated support with PV module level rapid shutdown device (abbreviated as “RSD/MRSD” PV module level optimizer (abbreviated as “Optimizer”）, and intelligent operation and maintenance management platform (abbreviated as “platform” ）to implement intelligent O&M on PV power station. The connection methods and usage details with supporting products can be checked in the user manual(contact your distributor for the user manual or scan to download).
Function Check
When the node (shutdown device or optimizer) and the photovoltaic intelligent acquisition gateway have been configured, the photovoltaic cloud platform can be used to check the function of the whole photovoltaic module intelligent operation and maintenance system. The check steps are as follows：
- Check the connectivity between the node(RSD/MRSD or Optimizer) and the gateway. In general, after the archive is imported into the acquisition gateway, the gateway will send a heartbeat signal to the node. During this time, to conduct a check, it is necessary to use the local host computer to read the node parameter information under the acquisition gateway. If the information can be read normally, it indicates that the two-way communication between the node and theThe
acquisition gateway is functioning properly. - Check connectivity between the Gateway and the Cloud platform.
- Create the corresponding power station on the PV cloud platform.
- Enter the SN number of the gateway to bind the gateway to the power station.
- After the binding is complete, check whether the gateway of the current SN is online.
Product Certification & Quality Management
Product Certification
- UL 1741: UL Std. No. 1741-2021
- CSA C22.2 No. 330-23
- UL 3741: ANSI/CAN/UL 3741-2020
- CE-LVD: IEC/EN 62109 1-2010
- CE-RED: EN 301 511, EN 301 908-1/13, EN 300 328
Safety Regulations
EMC:EN 301 489-1/17/52, EN IEC 61000-6-1/2/3/4, EN IEC 61000-3-2/3
Rapid Shutdown Standard
NEC-2017/ NEC-2020/ NEC-2023 Section 690.12
Federal Communications Commission
FCC: 47 CFR Part 15B, 47 CFR Part 15C (15.247), 47 CFR 2.1091
Industry Canada
IC: ICES-003: Issue 7 October 2020
Technical Specifications
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Shenzhen Siliconductor PV-G1000 PV Smart Gateway-FAQs
Q1. What is the function of the PV-G1000 Smart Gateway?
The PV-G1000 connects solar inverters to the monitoring system, enabling real-time data transfer and remote management.
Q2. How do I set up the PV-G1000 for the first time?
Connect it to the inverter and power supply, then configure network settings via the user app or web portal.
Q3. Which communication methods does the PV-G1000 support?
It supports Ethernet, Wi-Fi, and in some models, 4G for flexible connectivity.
Q4. How many inverters can the PV-G1000 connect to?
Depending on the model, it can connect multiple inverters simultaneously for system-wide monitoring.
Q5. What mobile app is used with the PV-G1000?
You can use the official monitoring app provided by Shenzhen Siliconductor for both Android and iOS devices.
Q6. How do I check if the PV-G1000 is working correctly?
Check the LED indicators for power, network, and inverter connection status, or review data on the monitoring app.
Q7. Can the PV-G1000 store data during internet outages?
Yes, it stores data temporarily and uploads it automatically once the connection is restored.
Q8. What should I do if my PV-G1000 is not connecting to the network?
Restart the device, recheck Wi-Fi/Ethernet settings, and ensure the router is functioning properly. If the issue persists, reset the gateway and reconfigure.