Utilitech 148013 Cast Iron Shallow Well Jet Pump Manual

Utilitech 148013 Cast Iron Shallow Well Jet Pump

PACKAGE CONTENTS

PREPARATION

• Before beginning installation of product, make sure all parts are present. If any part is missing or damaged, do not attempt to assemble the product. Compare parts to package contents list and hardware contents list. Estimated Installation Time: 2 hours. Tools Required for New Installation (not included): pipe wrench, pliers, Phillips screwdriver, pipe clamp, 2-step PVC glue system (primer and sealer), thread tape, tire gauge

GENERAL PUMP INFORMATION

FOR USE WITH A PRESSURE TANK. DO NOT USE FOR IRRIGATION APPLICATIONS

Typical Pump Setup

1. Shallow well jet pumps are designed for use where the suction lift is 25 ft. or less. They can be used with drilled or cased wells.
2. Jet pumps can also be used with dug wells, driven wells, or with cisterns or lakes.
   • Ventilation – Ventilation and drainage must be provided to prevent damage to the motor from heat and moisture.
   • Freezing – Pump/tank (A) and all piping must be protected from freezing. If freezing weather is forecast, drain pump or remove completely from the system.
   • Water Supply – The water source must be able to supply enough water to satisfy the capacity of pump/tank (A) and water needs. See performance chart on page 2.
   • Suction Lift – Suction lift is the vertical distance from the lowest level of the water to the pump/tank (A) intake. Pump/tank (A) will move water as long as it is within 25 vertical ft. of the water source.
   • Horizontal Distance – The horizontal distance is the horizontal measurement between pump/tank (A) suction and the water source. This distance may affect the ability of pump/tank (A) to operate. If it is more than 100 ft., call the manufacturer for assistance: 1-866-994-4148
   • Pipe And Fittings
3. Use galvanized steel or NSF PW Schedule 40 PVC pipe and fittings. This material is designed for water pressure and will seal against air and water under pressure. Do not use DWV fittings, as these are designed for drains without pressure and will not seal properly.
   • Wire Size:
   • The wire size is determined by the distance from the power source to the pump motor and the horsepower rating of the motor. See the wire chart in ELECTRICAL CONNECTIONS for proper wire size.

WELL TO PUMP CONNECTION (SUCTION PIPE)

1. Thread 1-1/4 in. male PVC adapter (not included) into a 1-1/4 in. foot valve (not included). Hand tighten, then tighten 1/2 turn with a pipe wrench
2. Using a 2-step PVC system (not included), attach enough 1-1/4 in. PVC pipe and couplings (not included) to the adapter to equal the depth of the well, minus 5 ft.
3. Before sliding the pipe assembly into the well, firmly clamp the assembly with a pipe clamp (not included) to prevent the assembly from sliding down into the well
4. Remove the pipe clamp and slide a well seal (not included) over the PVC pipe and onto the well casing. The PVC pipe should extend approximately 12 in. above the top of the well seal, depending on the height of the pump.
   NOTE: Do not let the assembly slide down into the well. Tighten the well seal until the rubber gaskets are tight against the well casing and the PVC pipe.
5. Using a 2-step PVC system, attach a 1-1/4 in. PVC elbow (not included) onto the rigid PVC pipe extending from the well seal.
6. Wrap thread tape (not included) around the threads of a 1-1/4 in. male PVC adapter (not included). Thread the adapter into the 1-1/4 in. opening in the front of the pump/tank (A).
7. An optional 1-1/4 in. union (not included) is recommended for easy connection and disconnection.

CHECK TANK PRESSURE

1. Completely drain all water from tank by turning off pump and opening a faucet until water stops.
2. Use a pressure gauge to ensure it’s set to 18 psi.
   • a. Use a tire pump to adjust the psi to 18 psi.
   • b. If water leaks from the air release valve, replace the pressure tank

PUMP TO HOUSE CONNECTION (DISCHARGE PIPE)

1. Wrap thread tape around threads of tank tee (C). Install into discharge of pump. Wrap thread tape around threads of the 1 in. connector on tank hose (B). Using wrench, thread onto 1 in. tank tee on top of pump/tank (A).
2. Wrap thread tape around the tank inlet threads on pump/tank (A). Insert tank hose gasket (AA) into the inlet of tank hose (B). Using wrench, tighten tank hose (B) onto tank inlet.
3. Wrap thread tape around the threads of a 1 in. discharge tee (not included). Using a pipe wrench, thread the 1 in. discharge tee into the 1 in. opening in the top of the tank tee.
4. Install a 1 in. MPT x 1/4 in. FPT galvanized bushing and (optional) pressure gauge (both not included), or a pipe plug (not included). Do not tighten, as you will prime pump/tank (A) later at this location.
5. Wrap thread tape around the threads of a 1 in. male PVC adapter (not included) and thread the adapter into the discharge tee

PUMP ELECTRICAL CONNECTIONS

CAUTION:

• Protect the power cable from coming in contact with sharp objects.
• All wiring should be performed by a qualified electrician in accordance with the National Electric Code and local electric codes.
• Connect the pump to a separate electrical circuit with a dedicated circuit breaker. Refer to the Wire Size Chart for proper fuse size.

Wiring The Pressure Switch

Pump is pre-set at the factory to run on 115 V.

1. To change voltage:
   a. Pump MUST be disconnected from the power source.
   b. Pull selector plug out approximately 1/4-in.
   c. Rotate plug to align arrow to 115 V or 230 V as desired.
   d. Push plug back in approximately 1/4-in
2. To connect the pressure switch, remove the switch cover and insert an electrical wire strain relief (not included) into the opening in the side of the pressure switch.
3. Thread the electrical wire (not included) from the power supply through the strain relief and tighten both screws on the strain relief. Do not crush wire.
4. Connect the two wires from the power supply to the two outside terminals on the pressure switch.
5. Connect the green ground wire from the power supply to the remaining green ground screw in the pressure switch, and re-attach the pressure switch cover

PUMP PRIMING AND STARTUP

1. Remove pipe plug or pressure gauge (not included) at the top of the discharge tee and the vent plug in front of the discharge tee.
2. Slowly fill the discharge tee with water until water overflows the vent plug opening. Replace the vent plug loosely.
   • NOTE: It will take several minutes to fill tank (A) and suction pipe completely
3. Be sure entire suction pipe is filled when priming. Depending on the length of suction pipe, many gallons will be needed to fill the entire system
4. Check to be sure water in the cavity of pump/tank (A) stays constant. If water level goes down, it could indicate a leak in the foot valve, check valve or suction pipe.
5. Once pump/tank (A) is filled, wrap the pressure gauge or discharge tee plug, and vent plug threads with thread tape, and thread into pump/tank (A). Tighten with wrench.
   NOTE: Before turning on breaker, open several outlets or faucets to allow water flow during priming.
6. Turn on breaker to start pump/tank (A).
   • IMPORTANT: If pump/tank (A) hums instead of pumping or turns off repeatedly, shut pump off immediately. Check voltage. Make sure your incoming voltage matches pump/tank (A) wiring voltage. See PUMP ELECTRICAL CONNECTIONS.
   • IMPORTANT: If pump/tank (A) fails to prime within five minutes: Turn power off at the breaker box and check all pipe connections for leaks. All connections must be water and air tight in order for pump/tank (A) to operate.

CARE AND MAINTENANCE

Winterizing

1. To drain pump/tank (A), remove the drain plug located on the front of pump/tank (A) and the vent plug located on the top of pump/tank (A).

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Utilitech 148013 Cast Iron Shallow Well Jet Pump-FAQs